DIY repair · Steyr-Puch Pinzgauer 716 / 718

Overheating, and oil in the coolant

DIFFICULTY 3 / 5TIME From an afternoon (hoses) to days (head gasket)COST Parts plus labor

Symptoms

Temperature needle climbing toward the red on a long run, burst hoses, oil in the expansion tank.

The fix, step by step

  1. Early TDs were known to run hot, which is why the cooling system was revised four times.
  2. With oil in the coolant, check the oil cooler first and then the head gasket, and check whether the truck has the coolant after-run pump.
  3. Replace hoses and the thermostat as a set, bleed the system carefully, and let the engine idle to cool before shutting it off after a hard drive.

Tools & part numbers

  • Cooling-system pressure tester
  • compression tester for a suspected head gasket

Where to buy the parts

Radiator hoses, Volvo 740 2.4 TD (check fit on your Pinz)RockAuto ↗Amazon ↗
Thermostat, Volvo 740 2.4 TDRockAuto ↗Amazon ↗
Cylinder head gasket, Volvo 740 2.4 TDRockAuto ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Steyr-Puch Pinzgauer 716 / 718 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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