DIY repair · Steyr-Puch Pinzgauer 716 / 718

Diff lock that won't release

DIFFICULTY 2 / 5TIME ≈ 1–3 hoursCOST Parts are often the whole lock box

Symptoms

The 4WD or diff lock engages instantly but only releases after a sharp turn.

The fix, step by step

  1. Check the plastic air lines to the lock box: if the heat shield over the central tube is broken, exhaust heat can melt them.
  2. Then remove the lock box (two 6 mm screws), open it without tearing the diaphragm, clean corrosion off the pin and case, grease the moving parts and reseal the signal-wire entry.
  3. Finally check the valves under the centre dash cover and the filter and dryer under the glovebox.
  4. One owner says internal parts for the box aren't sold separately.

Tools & part numbers

  • Basic hand tools
  • liquid sealant
  • compressed air

Where to buy the parts

Pinzgauer differential parts (Group 03)Expedition Imports ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Steyr-Puch Pinzgauer 716 / 718 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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