A white Series 2 Delica Space Gear with a roof rack and auxiliary lights stopped on a muddy gravel track on the fog-bound Abano Pass in Georgia
MITSUBISHI DELICA · L400 SPACE GEAR · 1994–2007

Delica Space Gear

PD6W · PE8W · PD8W · PF6W · PF8W4M40 2.8 TD / 6G72 3.0 V6SUPER SELECT 4WDPAJERO V20 PLATFORMRHD · JDM IMPORT

“A second-generation Pajero wearing a people-mover body: Super Select 4WD, a low range and room for eight. It's tall, it leans and its parts take detective work, but nothing else on the import list does family camping on a washed-out logging road quite like it.”

PART 01

Overview

Where it came from, why it matters, and how it changed year to year.

The story

On 12 May 1994 Mitsubishi replaced the cab-over Delica Star Wagon with something that looked like a minivan and drove like a Pajero. The Delica Space Gear moved the engine out from under the driver's seat and into a short nose, sat on the second-generation Pajero platform, and kept a proper 4WD system with high and low range. Japanese magazine Motor-Fan sums it up as a minivan with off-road ability inherited from the Pajero. Thirty years later, that's exactly why North Americans are importing them.

A PAJERO UNDERNEATH

Motor-Fan says the fourth-generation Delica was developed on the second-generation Pajero platform, with a Pajero-derived built-in frame for crash safety and a flat floor from the front seats to the cargo area, so you can walk through the cabin. Wikipedia describes the body as monocoque, unlike the Pajero, with no separate chassis. Underneath it's familiar Pajero hardware: double wishbones and torsion bars at the front, a five-link coil-sprung rear axle, and discs all round, according to the Japanese catalogue data on Gulliver.

At launch the 4WD versions came with a 2.4-litre petrol four, the 3.0-litre 6G72 V6 or the 2.8-litre 4M40 intercooled turbo-diesel. There were rear-drive versions too, with a 2.4, a 2.5 diesel and the V6. Bodies came in standard and long wheelbase, on 2,800 mm and 3,000 mm wheelbases, with an Aero Roof, a High Roof, twin sunroofs or the glass-panelled Crystal Lite Roof. Launch prices were ¥2.408 million for a 2.8 diesel manual and ¥2.80 million for the V6 automatic.

SERIES 1, SERIES 2

Japanese catalogue data lists the early 4M40 at 125 PS and 30 kgf·m. From the mid-1997 facelift it's listed at 140 PS and 32 kgf·m, and Wikipedia notes the diesel got an electronically controlled distributor-type injection pump at the same time. The facelift also changed the lights and front panel and replaced the three-section bull bar with a moulded bumper. Owners call these Series 1 and Series 2 vans. Grades ran from XR and XG through Exceed, Super Exceed and Royal Exceed, plus Chamonix and Jasper specials. By mid-1998 the 4WD diesel manual had left the Japanese catalogue.

A final facelift arrived in August 2002, and the catalogue thinned out after it. The rear-drive versions were gone, the 2.8 diesel last appears in the April–October 2004 listings, and the last vans were 3.0 V6 Chamonix and Active Field Edition models with the four-speed automatic. Mitsubishi's Japanese sales were down to 1,451 in fiscal 2006, according to JDMBUYSELL. The catalogue ends in January 2007, when the Outlander-based Delica D:5 arrived with an electronically controlled 4WD system in place of Super Select.

THE MONTERO WITH A VAN BODY

The Space Gear was never sold new in North America, but Canada's 15-year import rule let Canadians bring them in long before the US 25-year rule caught up. The Delica Canada forum, much of it based in British Columbia and with threads going back to 2006, has the best advice: tell the parts counter it's a Montero with a van body. One long-time member replaced bearings, seals, brakes, U-joints, CV boots, the pitman arm and ball joints using 1995 Montero parts.

That doesn't always work. Another member bought a Montero head-gasket kit for a V6 Delica and found the head gasket's water passages didn't match. The Drive's 1994 Space Gear owner gives the same advice: cross-reference parts by chassis code, not VIN. In return you get a tall, right-hand-drive, eight-seat van with low range, and the Delica Canada forum is full of owners taking them down gravel and bush roads.

SIDEBAR · THE SPACE GEAR THAT NEVER DIED

Starex, Starwagon and a Chinese van that's still in production

Mitsubishi's L400 lived on well beyond Japan. Hyundai used the Delica as the base for the first-generation Starex, built from 1997 to 2007. In Australia the WA-series Starwagon passenger van ran from September 1994 to 2003 and the Express cargo version until 2005. In Taiwan, China Motor Corporation built the Space Gear and gave it its own facelift in 2005.

Wikipedia says Taiwan's Space Gear tooling then went to Dongfeng Liuzhou, whose Fengxing Lingzhi started life as a rebadged Space Gear. Wikipedia lists Chinese production as continuing to the present. In Europe, the passenger version was simply the Mitsubishi Space Gear and the commercial version the L400.

Year by year

What changed, model year by model year. Sweet spot Beware Recall

Best years across every Mitsubishi Delica generation →

  1. 1994Delica Space Gear launched in Japan on 12 May on the second-generation Pajero platform. 4WD engines are the 2.4 4G64, the 3.0 6G72 V6 and the 2.8 4M40 turbo-diesel (125 PS, mechanical injection pump), with a five-speed manual or four-speed automatic
  2. 1994–1997Series 1 diesels: owners on Delica Canada say the early mechanical injection pump is prone to leaks and failure, though it can be rebuilt and recalibrated in North America
  3. 1995Green Field special edition (2.8 diesel 4WD automatic) listed from May
  4. 1997Series 2 facelift from July: new lights and front panel, moulded bumper replaces the three-section bull bar, electronically controlled injection pump, and the 4M40 is rated at 140 PS / 32 kgf·m. The 4WD 2.4 petrol leaves the range
  5. 1998The 4WD diesel five-speed manual disappears from the Japanese catalogue after the June 1998 update; automatics only from then on
  6. 2001As of October 2026, vans built up to about October 2001 are 25 years old and federally importable into the US
  7. 200220th Anniversary Limited in January; final facelift in August, after which the Japanese range is 4WD only
  8. 2004The 2.8 diesel last appears in the April–October 2004 catalogue; from October the Space Gear is 3.0 V6 only
  9. 2005Active Field Edition (3.0 V6) arrives in January and runs to the end
  10. 2007Japanese catalogue ends in January; the Outlander-based Delica D:5 replaces it
PART 02

Specs & capability

How it’s built, what it can do, and what fits under it.

How it’s built

The Space Gear has a monocoque body with a built-in frame, on running gear taken from the second-generation Pajero. The front suspension is independent, with double wishbones and torsion bars, and there's a five-link coil-sprung live axle at the rear. 4WD versions use Mitsubishi's Super Select transfer case, which lets you choose 2WD, full-time 4WD, locked high range or locked low range. The front axle is engaged by a vacuum actuator.

BODYMonocoque with built-in framePajero-derived structure, flat floor and a walk-through cabin. SWB 2,800 mm and LWB 3,000 mm wheelbases.
FRONT SUSPENSIONDouble wishbone, torsion barsOwners adjust ride height with the torsion-bar adjusters, as on a Pajero.
REAR SUSPENSIONFive-link live axle on coilsDisc brakes front (ventilated) and rear.
4WD SYSTEMSuper Select, two-speed transfer case2WD, full-time 4WD, locked 4WD high and locked 4WD low. The front diff is engaged by a vacuum actuator.
DIESEL4M40 2.8 L intercooled turbo I4125 PS / 30 kgf·m to mid-1997; 140 PS / 32 kgf·m with the electronic pump after that. It has a timing chain.
PETROL6G72 3.0 L V6185 PS / 27 kgf·m all the way through. 2.4 L 4G64 (145 PS) also offered in early 4WD vans.

Variants & engines

YEARSPLATFORMENGINEOUTPUTWORTH KNOWING
1994–1997PE8W / PD8W (Series 1)4M40 2.8 L TD I4125 PS / 30 kgf·mMechanical injection pump. Five-speed manual or four-speed automatic, 4WD.
1997–2004PE8W / PD8W / PF8W (Series 2)4M40 2.8 L TD I4140 PS / 32 kgf·mElectronically controlled pump from the 1997 facelift. Column-shift INVECS-II automatic; the manual leaves the catalogue in 1998.
1994–2007PD6W / PF6W6G72 3.0 L V6185 PS / 27 kgf·mFour-speed automatic only. The sole engine from late 2004 to the end.
1994–1997PD4W4G64 2.4 L I4145 PS / 21 kgf·m4WD petrol four; rear-drive PA4W versions lasted longer.
1994–2002PA4W / PA5W / PB6W and others2.4 petrol, 2.5 4D56 diesel, 3.0 V64D56: 105 PSRear-wheel-drive versions. Check the transfer lever before you buy anything sold as a 4x4.
1994–2005L400 / Space Gear / Starwagon (export)Various—Europe, Australia and other markets. Australia's Starwagon got 2.0 and 2.4 fours and a 3.0 V6.

Capability numbers

Fuel tank75 L (19.8 US gal)Japanese catalogue
Ground clearance190–195 mm (7.5–7.7 in)Japanese catalogue, by grade
Curb weight1,910–2,170 kg (4,211–4,784 lb)4WD grades, 2.4 SWB to diesel LWB
Turning circle6.0 m radius (SWB) / 6.4 m (LWB)Minimum turning radius, Japanese catalogue
Fuel economy8.2–8.7 km/L (≈19–20 US mpg)2.8 diesel, Japan 10-15 lab cycle, 2004 list via JDMBUYSELL
Seating7–8 (4WD); up to 10 in some rear-drive long vansJapanese catalogue
Dimensions4,685 × 1,695 mm SWB; 5,085 mm LWBLength × width

Wheels & tires

Try the tire fitment tool: biggest tire at every lift →

FACTORY TIRES
225/80R15 (Japanese-market 4WD grades)
OffsetStock rim 15x6, ≈4.25 in backspacing (Delica Canada)
LIFTBIGGEST TIREWHAT IT TAKES
Stock225/80R15 (≈29 in); 245/75R16 only with heavy trimmingA long-time Delica Canada member says 245/75R16 'may' fit but needs a lot of trimming, and you'll need a lift to clear the wheel wells at full articulation.
2 in30 inOne owner with a 2 in lift (torsion crank, spacers, stiffer rear springs) found 31x10.5 Duratracs rubbed on compression in turns even after trimming, and said he should have gone with 30s. Another tried 31 in snow tires on a 2 in lift and backed off because they rubbed a little.
2.5 in31x10.5R15Attempted on a Series 2 with 15x8 +0 wheels; the owner had already trimmed the lower valence and inner fender liner. Flares and a sliding-door extender bracket are common additions.

Forum consensus, not a guarantee: wheel offset, tire brand and suspension wear all change clearance. Confirm before you buy.

Production & special editions

Japan's catalogue ran from May 1994 to January 2007, and sales tailed off sharply in the final years.

Japanese catalogueMay 1994 – January 2007
Japan sales (fiscal years)2002: 4,559 · 2003: 3,227 · 2004: 3,142 · 2005: 3,428 · 2006: 1,451
AssemblyJapan (Nagoya); also Philippines, Taiwan (CMC) and China
Spin-offsHyundai Starex (A1, 1997–2007), Dongfeng Fengxing Lingzhi (China)
Green Field19952.8 diesel 4WD automatic special, May–October 1995
Jasper1995–19994WD special edition in Aero Roof and High Roof versions, mostly 2.8 diesel; a 1999 Jasper V6 sold on BaT in 2025
Chamonix1995–2007The long-running 4WD special, offered with the 2.8 diesel and the 3.0 V6 in Aero Roof and High Roof versions
20th Anniversary Limited2002January–August 2002, 2.8 diesel or 3.0 V6
HDD Navi Edition20033.0 V6, October–December 2003
Active Field Edition2005–20073.0 V6, the last special edition
PART 03

Buying one

What to pay, what to check, and how to tell a good one from a clone.

What they cost

Space Gears sell in roughly the same band as L300 Star Wagons on Bring a Trailer. Clean Chamonix and Jasper vans and well-built modified ones bring the most.

Tired / high milesUnder $8k
Driver$8k–12k
Excellent or well modified$12k–17k

Based on 11 Space Gear sales on Bring a Trailer from June 2025 to May 2026: $8,000 (1995 turbo-diesel) to $16,250 (1999 Jasper V6). A 1997 Exceed turbo-diesel was bid to $9,400 without selling in October 2026. JDMBUYSELL's seller-reported PD8W sales (24, March 2023–October 2026) have a $17,400 median and a $6,800–37,000 range, which it hasn't verified. Prices move; checked October 2026. See live listings below.

What to check before you buy

  1. 01
    Crawl under it with a flashlightRust is the van-killer. One Delica Canada owner photographed it on the frame rails, under the battery compartment, in the hole in front of the battery tray, along the seam back to the firewall and behind the rear bumper where the spare sat. Another warned that rebuilding a rotten L400 cost so much time and money he'd never do it again.
  2. 02
    Look up, tooOwners warn about the roof and the windshield surround. Crystal Lite Roof vans are said to be prone to rust and electrical problems, and one owner was quoted about $1,000 for windshield-frame rust repair.
  3. 03
    Confirm it's actually 4WDRear-drive Space Gears exist (PA, PB and PC codes). A 4WD van has a Super Select lever and a chassis code such as PD6W, PE8W, PD8W, PF6W or PF8W. Match the code on the frame number to the engine before you pay.
  4. 04
    Cycle the Super SelectShift through 2H, 4H, 4HLc and 4LLc on loose ground. A front-wheel light that keeps flashing usually means a sticking vacuum solenoid pair or a seized front-diff actuator; a flashing centre-diff light points to the transfer-case position switches.
  5. 05
    Cold-start a diesel yourselfArrive early so the seller can't pre-warm it. Hard starting points to glow plugs or the glow-plug controller, and smoke can be a clogged EGR, injectors or an injection pump that's on its way out. The early mechanical pump is the one owners say leaks.
  6. 06
    Check the cooling system and headAn owner told Field Mag that overheating and cracked heads are common on L400s. Look for coolant loss, bubbles in the reservoir and white smoke, and ask whether the van has ever overheated. A Delica Canada member advises crack-testing the head if the gasket has gone.
  7. 07
    Test the automatic properlyDrive it until it's warm and make sure it shifts through all four gears. A van that holds third and flashes the neutral light has dropped into limp mode, which can be a sensor fault or a failing transmission.
  8. 08
    Ask how it got hereGet the export certificate, the import paperwork and the build month. In the US the 25-year clock starts at the build date, and RHD insurance and registration rules vary by state and province.

Take these to the test drive: get the free printable Delica Space Gear inspection checklist →

Spotting the real thing

Every Space Gear in North America is a right-hand-drive gray import, and the same body was sold with rear-wheel drive, several engines and a dozen grades. The chassis code tells you what you're looking at.

  1. ID
    Chassis code4WD wagons include PD4W (2.4 petrol), PD6W (3.0 V6), PD8W and PE8W (2.8 diesel) and the long-wheelbase PF6W and PF8W. Rear-drive codes include PA4W (2.4), PA5W (2.5 diesel) and PB6W (3.0 LWB). Bring a Trailer listings show frame numbers such as PD6W0400925 and PE8W0600311.
  2. ID
    Type-code prefixJapanese papers show prefixes such as E-, KD-, KH-, GF- and GH- in front of the chassis code (for example KH-PE8W or GH-PD6W). JDMBUYSELL explains these as emissions-regulation markers, so they help date a van.
  3. ID
    Series 1 vs Series 2Series 1 vans (1994–mid-1997) have the three-section bull-bar front; Series 2 vans have a moulded bumper and revised lights. Diesel Series 2 vans have the electronically controlled injection pump, which matters when it needs work.
  4. ID
    Is it really 4WD?Look for the Super Select lever and display. On the Delica Canada forum, a member ordering lower ball joints was twice sent a 2WD-type joint, and the factory manual shows the 2WD and 4WD joints mounting differently, so check the code before you buy the van or its parts.
  5. ID
    RoofGrades came with an Aero Roof (about 1,965 mm tall on SWB 4WD), High Roof (2,060 mm), twin sunroofs or the glass Crystal Lite Roof; long-wheelbase Crystal Lite vans are 2,070 mm tall. Check roof height before you buy for a garage or a roof-top tent.

Importing & legality

The Space Gear was never sold new in the US. NHTSA's import exemption covers vehicles at least 25 years old, counted from each vehicle's build date (49 CFR 591.5). As of October 2026 that covers vans built up to about October 2001: every Series 1 and the early Series 2s, but not the post-2002 facelift models. The EPA exemption is separate. It requires the vehicle to be at least 21 years old and in its original configuration, or fitted with an equivalent or newer EPA-certified engine and emissions system, so keep the import paperwork and leave the EGR system in place.

Federal eligibility doesn't settle registration. Titling, safety inspections and emissions rules for right-hand-drive gray imports vary by state, and California is the hardest. Many US vans come through Canada, where the threshold is 15 years. Canadian provinces have their own inspection and RHD rules, and Delica Canada's importing forum covers headlight compliance and out-of-province inspections. A Canadian-registered van still has to meet the US 25-year rule.

Rules change and vary by state and country. Confirm with your DMV and a licensed importer before you buy. How importing works: the 25-year rule, duty and registration →

The one you’ll own someday

For sale now

1994–2001 · 25-year eligibleSpace Gear (Series 1 and early Series 2)
1994–2007 · allDelica Space Gear / L400
PART 04

Owning one

Baseline service, the repairs you’ll actually do, and where the manuals live.

Post-purchase baseline

After you buy it

Most Space Gears arrive with Japanese service history that's hard to read or missing, so change everything. The figures below are from one owner's L400 owner's manual, posted on Delica Canada. Mitsubishi also put a maintenance label on the air-intake duct under the hood. Work out whether you have the 4M40 diesel or the 6G72 V6 before you order anything.

All Delica Space Gear specs, fluids and service intervals on one printable page →

Engine oil & filter5W-30 (−30 to +40 °C) or 10W-30 · 4.5 L (3.0 V6) / 8.3 L (2.8 diesel)Now, then per the manual confirm in manual
Air filterPanel element confirm in manualInspect at every oil change

One owner found a K&N element didn't fit: the stock element is closed at the bottom and seals in the middle. JAOS still lists a BATTLEZ air cleaner for petrol Space Gears.

Fuel filter (diesel)Baldwin BF7539 (Delica Canada cross-reference)Now, and carry a spare on long trips
Spark plugs (V6) / glow plugs (diesel)V6: NGK PFR6J-11 or Denso PK20PR-P11 · diesel: glow plugs confirm in manualPlugs now if there are no records; glow plugs when starting slows
Coolant≈11 L (both 2.8 diesel and 3.0 V6)Flush now, then per the manual
Automatic transmissionMitsubishi ATF SP-II M (Diamond/DiaQueen) · 9.3 LDrain and fill now, and repeat at the next oil change
Transfer case (Super Select)SAE 75W-85 GL-4 · 2.5 LChange now

Use 4H regularly so the system doesn't stick. One Expedition Portal owner uses 4H as AWD on snowy highways.

Front differentialGL-5 hypoid · 80W below 10 °C, SAE 90 above · 0.9 LChange now
Rear differentialGL-5 hypoid · 80W below 10 °C, SAE 90 above · 1.6–2.6 L depending on body lengthChange now

One owner says Super Exceed and Royal Exceed vans share the 1995 Montero SR's 9.5-inch rear diff for pinion seals.

Power steeringMitsubishi ATF II · ≈1 L (not SP-II M)Flush now

The cooler line in front of the radiator is a known leak point and hard to reach.

Timing belt (V6) / timing chain (diesel)6G72: belt, tensioner, water pump · 4M40: chainV6 belt now with no receipt confirm in manual; diesel chain when it's noisy
Brake fluid confirm in manualFlush now

Check the rear calipers for sticking while the wheels are off.

Battery80D26R (3.0 V6) · 95D31R (diesel) · 2× 80D26R (cold-climate diesel)Load-test now

Cold-climate diesels have twin batteries (owners associate the Chamonix with the cold-climate pack), so check both. Clean the terminals before chasing any electrical fault.

For the hands-on owner

Common repairs

The jobs owners actually end up doing, rated for a competent home mechanic with a decent tool kit. Always confirm torque figures, fluids and procedures against the factory service manual for your VIN, and work safely — support the truck on stands, never just a jack. You do this work at your own risk; see the disclaimer. Some parts links are affiliate links.

Hunting a used or discontinued part? Search eBay Motors for Mitsubishi Delica Space Gear parts →

Fix flashing Super Select lights (vacuum solenoids and front actuator) →
DIFFICULTY · 2 / 5TIME · ≈ 1–3 hoursSHOP COST · Often just cleaning; solenoids and hoses if not
SYMPTOMSThe green front-wheel lights on the Super Select display keep flashing in 2H, or the van won't fully engage or release 4WD. A flashing yellow centre light is a different fault.
THE FIXFirst try backing up a few van lengths and shifting in and out of 4H. Then check the vacuum hoses and the vacuum can at the front diff for cracks or loose hoses. Delica Canada's Big-Bird says the most common cause is the pair of vacuum solenoids behind the engine-bay fuse box: test them for resistance and vacuum hold, and clean or replace them. One owner's dealer fixed it by cleaning a gummed-up solenoid. If the lights still flash, check that the front-diff actuator rod moves freely. A flashing yellow centre-diff light means one of the five shift-position switches on the transfer case is failing.
TOOLS & PARTSHand vacuum pump · multimeter · vacuum hose · factory manual front-axle section for test values.
Replace the front lower ball joints →
DIFFICULTY · 3 / 5TIME · ≈ Half a daySHOP COST · FEBEST joints were about $19 each in 2016, plus shipping
SYMPTOMSClunks over bumps, play at the knuckle, torn boots. Lifted vans wear them faster, and Delica Canada members warn that a lift adds strain.
THE FIXSupport the van on stands, remove the wheel and unload the torsion bar. Separate the lower joint from the knuckle, unbolt it from the lower arm, fit the new joint, then reassemble and get an alignment. Check the part before you start. A member who ordered FEBEST 0420-PD8LLH and 0420-PD8LRH received the flat-bottomed 2WD-type left joint twice from two suppliers. The factory manual shows the 2WD and 4WD joints mounting differently (pages 33A-10 and 33A-11).
TOOLS & PARTSBall-joint separator · torque wrench · floor jack and stands · factory manual chassis section.
Rebuild the brakes with Montero calipers and pads →
DIFFICULTY · 2 / 5TIME · ≈ 2–4 hoursSHOP COST · Parts-store calipers and pads
SYMPTOMSPulling, sticking or seized rear calipers (a common Delica Canada thread), or a failed safety inspection.
THE FIXOwners report that 1994–96 Montero front calipers bolt on. One fitted Montero rear calipers to a 2002 L400 and found the brake-line port angled slightly differently, so fit the upper caliper bolt before connecting the hose. Match the hose port on any rebuilt caliper to your old one before you return the core. One owner used Raybestos EHT 530H front pads on a 1995 PE8W. Bleed the system with fresh fluid afterwards.
TOOLS & PARTSLine wrenches · C-clamp or piston tool · bleeder kit · brake fluid.
Replace CV boots (and consider manual hubs) →
DIFFICULTY · 3 / 5TIME · ≈ Half a day per sideSHOP COST · Boot kits are cheap; a used axle from an importer if a joint has failed
SYMPTOMSGrease on the inside of the wheel, a torn or slipped inner boot, clicking at full lock. One Expedition Portal owner had a CV joint break and lose a ball bearing.
THE FIXRemove the axle, clean and inspect the joint, and fit new boots, packing grease well up into the ribs (the area most likely to crack, says a Delica Canada member). Lifts increase the axle angle a little, but members say old, dry boots are usually the cause. Manual locking hubs stop the CVs turning in 2WD, which extends their life; the L400 never had them from the factory.
TOOLS & PARTSAxle-nut socket · snap-ring pliers · boot clamp pliers · CV grease.
Clean and check the EGR (4M40) →
DIFFICULTY · 2 / 5TIME · ≈ 1 hourSHOP COST · A gasket or two
SYMPTOMSBlack smoke, rough running, carbon build-up in the intake.
THE FIXOn the Delica Canada forum, one owner calls the EGR valve the first suspect on an imported diesel: it's two bolts and a plate. Another adds that blanking it isn't the first step. Pull the valve, clean the carbon from the valve and its passage, and test the diaphragm with a vacuum tester before you condemn anything. Check the intercooler pipes for oil while you're there; oil in them pointed to failing turbo seals in one owner's 2002 van.
TOOLS & PARTSSockets · carbon cleaner · scraper · hand vacuum pump · new EGR gaskets.
Fix a leaking 4M40 injection pump →
DIFFICULTY · 4 / 5TIME · ≈ 6–8 shop hours to remove and refit (one Calgary quote), plus bench timeSHOP COST · Calgary owners were quoted CA$1,600–1,800 in 2016, including removal
SYMPTOMSDiesel weeping around the pump, hard or rough cold starts, irregular shifting on automatics, smoke.
THE FIXFind out which pump you have. Series 1 (to 1997) vans use a mechanical pump, which owners say is prone to leaks but can be resealed and recalibrated in North America. Series 2 vans use an electronically controlled pump, which a shop told one owner no one in North America can calibrate. One owner's rough cold starts and irregular shifting cleared up after a pump overhaul, and a Delica Canada member says a new pump front shaft seal 'does wonders'. Mark the pump timing before removal and have any rebuild bench-calibrated.
TOOLS & PARTSPump timing tools · sockets and extensions · new seals · diesel specialist for the rebuild.
Head gasket on the 6G72 V6 →
DIFFICULTY · 4 / 5TIME · A multi-day jobSHOP COST · Gasket kit plus a timing belt; machine-shop work if the heads are warped
SYMPTOMSBubbles in the coolant reservoir, coolant loss, overheating, white smoke.
THE FIXConfirm it's the gasket first. Delica Canada members pointed to a YouTube series that walks through the tests before you pull anything. Remove the intake, timing belt and heads, have the heads checked for flatness, and replace the timing belt, tensioner and water pump while it's apart. Buy by part number. One member's Montero (not Montero Sport) kit matched most gaskets, but the head gasket's water passages didn't line up.
TOOLS & PARTSFull metric socket set · torque wrench and angle gauge · cam-holding tools · straightedge and feeler gauges.
Stop the frame rust →
DIFFICULTY · 2 / 5TIME · ≈ A messy day, then yearlySHOP COST · A Fluid Film kit with gun and two gallons came to about CA$230 for one owner
SYMPTOMSScaling on the frame rails, rear axle and driveshaft; bubbling around the battery tray and rear bumper.
THE FIXPressure-wash the underside and let it dry for a few days. Take off the side steps and bumper tube to wire-brush and paint the worst spots. A Winnipeg owner says a wire wheel is enough and grinding isn't needed. Then spray an inhibitor into every frame and drain hole, using a wand on a flexible extension. Remove the spare tire first, because one van that was undercoated with the spare left in place rusted behind the rear bumper. Redo it every year.
TOOLS & PARTSPressure washer · wire wheel · undercoating gun with extension wand · compressor at 70–90 psi · ramps and stands.

Manuals & documentation

Asked on every forum

Delica Space Gear questions, answered

What's the biggest tire I can fit without a lift?

Not much bigger than stock. Japanese 4WD vans came on 225/80R15s, which are about 29 inches, on 15x6 wheels with about 4.25 inches of backspacing. A long-time Delica Canada member says 245/75R16 may fit unlifted, but only with a lot of trimming, and you'll need a lift to clear the wheel wells at full articulation. Even with a 2-inch lift, owners report 31x10.5s rubbing on compression in turns after trimming. One said he should have gone with 30s.

SOURCE · GULLIVER · DELICA CANADA · EXPEDITION PORTAL
Can I import one to the US?

Yes, once each van is 25 years old, counted from its build date (49 CFR 591.5). As of October 2026 that covers vans built up to about October 2001: every Series 1 and the early Series 2s. The EPA has a separate 21-year exemption that requires the original configuration. State titling is a separate step, and RHD rules and California smog checks vary. Canada's threshold is 15 years.

SOURCE · JDMBUYSELL · ECFR
Diesel or V6?

Most Space Gears sold on Bring a Trailer in 2025–26 were 4M40 2.8 turbo-diesels, which have a timing chain. Watch it for overheating and injection-pump leaks, and it needs a diesel mechanic. A Delica Canada owner of a long-wheelbase V6 says the 3.0 is quieter with more top-end power, and because the 6G72 was also used in North American Monteros, some engine parts are easier to find. It has a timing belt.

SOURCE · BRING A TRAILER · DELICA CANADA
What's the difference between Series 1 and Series 2?

Series 1 vans (1994 to mid-1997) have the three-section bull-bar front and a mechanical injection pump on the diesel, rated at 125 PS. The 1997 facelift brought new lights, a moulded bumper and an electronically controlled pump, which took the 4M40 to 140 PS. A final facelift followed in August 2002.

SOURCE · WIKIPEDIA · GULLIVER
Is it a real 4x4?

The 4WD versions use the Pajero's Super Select system with a two-speed transfer case. You can pick 2WD, full-time 4WD, locked high range or locked low range. Japanese catalogue ground clearance is 190–195 mm (about 7.5 in). It's a monocoque van, though, and Delica Canada members warn that lifted vans used hard can break upper control arms.

SOURCE · MOTOR-FAN · GULLIVER · DELICA CANADA
Why are the Super Select lights flashing?

A flashing green front-wheel light usually means the vacuum solenoid pair behind the engine-bay fuse box is sticking, or the front-diff vacuum actuator, can or hoses are faulty. A flashing yellow centre-diff light points to the shift-position switches on the transfer case. Try reversing a few van lengths first.

SOURCE · DELICA CANADA
Where do I get parts?

Ask for parts for a Montero with a van body. Owners have fitted Montero bearings, seals, brakes, U-joints, CV boots, steering parts and ball joints. Match by part number from a genuine catalogue searched by your frame number, because some parts look the same but aren't. Importers also sell used parts, and Delica Canada has a parts trader.

SOURCE · DELICA CANADA · THE DRIVE
How bad is the rust?

Bad enough to end a van. Owners watch the frame rails, the battery-tray area, the firewall seams, the rear bumper, the roof and the windshield surround. Undercoat as soon as you buy it, and every year after that.

SOURCE · DELICA CANADA · JDMBUYSELL
What fluids does it take?

From one owner's manual: 5W-30 or 10W-30 engine oil (4.5 L for the V6, 8.3 L for the diesel), 9.3 L of ATF SP-II M, 2.5 L of 75W-85 GL-4 in the transfer case, GL-5 hypoid oil in the diffs (0.9 L front, 1.6–2.6 L rear), Mitsubishi ATF II in the power steering and about 11 L of coolant.

SOURCE · DELICA CANADA
How do I lift one?

The common setup is about 2 inches from the torsion-bar adjusters and spacers or stiffer coils at the rear, plus an alignment. Members put a basic kit at about CA$700, plus $400–500 to install. Lift blocks on the ball joints top out around 1.5 inches before camber and tire wear suffer. Heartland in Japan sells 4-, 6- and 8-inch kits that modify the spindles. Expect to replace ball joints more often.

SOURCE · DELICA CANADA
What fuel economy should I expect?

Mitsubishi's 2004 Japanese list rates the 2.8 diesel at 8.2–8.7 km/L (about 19–20 US mpg) in the 10-15 lab cycle, depending on weight. Real-world figures with a tall roof box and all-terrain tires will be lower. The tank holds 75 L (about 20 US gal).

SOURCE · JDMBUYSELL · GULLIVER
PART 05

Building one

Who makes the good stuff, where owners gather, and who to watch.

Common modifications & who does them

SUSPENSION LIFTTorsion-bar adjustment plus rear spacers or stiffer coils gives about 2 inches; bigger lifts need spindle work. Budget for ball joints and an alignment.
JDM ACCESSORIESJapanese tuners still list Space Gear parts, from mud-guard kits to BATTLEZ suspension and intake parts.
SNORKEL & FLARESFlares cover the trimmed arches when you go to 30–31 in tires. Owners say flared vans may need a sliding-door extender bracket.
MANUAL HUBSStops the front CVs and axles turning in 2WD. Delica Canada members use Aisin-pattern hubs, and quote AVM 15001.43 as the cheaper option.
RUST PROOFINGThe most important mod for any Delica in salt country.
PARTS & CATALOGUESGenuine parts by frame number, plus Delica specialists and the owners' trader.

Clubs & events

Resources

Channels, accounts & forums

All Delica resources →

From the wider Delica community:

SourcesWikipedia — Mitsubishi Delica (fourth generation)Motor-Fan — Delica Space Gear launch history (Japanese)Gulliver (221616.com) — Delica Space Gear catalogue, May 1994 – January 2007 (Japanese)Gulliver — 1994 Super Exceed 2.8 diesel 4WD (KD-PE8W) specificationsGulliver — 1994 Super Exceed 3.0 V6 4WD (E-PD6W) specificationsGulliver — 1994 Exceed II 2.4 4WD (E-PD4W) specificationsGulliver — 1997 Super Exceed 2.8 diesel (KD-PE8W, facelift) specificationsGulliver — 1997 XR 2.8 diesel 5-speed (KD-PE8W) specificationsGulliver — 1997 Chamonix 2.8 diesel (KD-PE8W) specificationsGulliver — 1998 Long Super Exceed 2.8 diesel (KD-PF8W) specificationsGulliver — 2004 Chamonix 2.8 diesel (KH-PE8W) specificationsGulliver — 2005 Chamonix 3.0 V6 (GH-PD6W) specificationsGulliver — 1994 Super Exceed 2.5 diesel 2WD (KD-PA5W) specificationsGulliver — 1995 Long Exceed II 3.0 2WD (E-PB6W) specificationsJDMBUYSELL — Mitsubishi Delica PD8W buyer's guideJDMBUYSELL — Mitsubishi Delica buyer's guideThe Drive — This 4WD, diesel-powered Mitsubishi Delica van has a manual and is ready for off-road explorationDelica Canada — Delica Space Gear L400 fluidsDelica Canada — L400 4M40 (2800) parts cross-reference listDelica Canada — CVI shop talk for the L400 (Super Select light diagnosis)Delica Canada — Super Select front wheel lights flashing while driving?Delica Canada — FEBEST ball jointsDelica Canada — Best source for brake parts?Delica Canada — Manual hub benefitsDelica Canada — Looking for manual locking hubs part numbersDelica Canada — L400 injection pump rebuildDelica Canada — 2000 V6 Delica 6G72 head gasket job/kitDelica Canada — Head gasket leak? (4M40)Delica Canada — L400 frame rust removal / converting / preventingDelica Canada — Getting ahead of rustDelica Canada — What to look for: buying a 1997 L400 Space Gear?Delica Canada — Looking to buy, do's and don'ts?Delica Canada — Wheels and lift on L400Delica Canada — 31x10.5 on Series 2 L400Delica Canada — 2-inch liftDelica Canada — Lift kit (ball-joint lifts and Heartland kits)Delica Canada — Lift kit for vanDelica Canada — Should I get it lifted in Japan?Delica Canada — Delica L400 (Space Gear) trim levels?Delica Canada — Trans limp modeDelica Canada — 2002 4M40 turbo issueDelica Canada — Power steering leakDelica Canada — So... what's the best tire size/lift heightDelica Canada — Fender flares after trimming for 31-inch tiresExpedition Portal — Mitsubishi Delica L400 build threadBring a Trailer — Mitsubishi Delica auction resultsBring a Trailer — 1995 Delica Space Gear turbodiesel 5-speed (PD8W, Ironman 4x4 lift)Bring a Trailer — 1999 Delica Space Gear Jasper V6 (PD6W)JAOS — Delica Space Gear product list (Japanese)Summit Racing — Rugged Ridge 15001.43 manual locking hubseCFR — 49 CFR 591.5 (import exemptions, including the 25-year rule)Mitsubishi L400 / Delica Space Gear factory workshop manual (chassis section 33A, front-axle section)Wikipedia — Mitsubishi Delica (fourth generation)Motor-Fan — Delica Space Gear launch history (Japanese)Gulliver (221616.com) — Delica Space Gear catalogue (Japanese)Gulliver — 1998 Long Super Exceed 2.8 diesel (KD-PF8W)Gulliver — 1994 Exceed II 2.4 4WD (E-PD4W)Gulliver — 2004 Chamonix 2.8 diesel (KH-PE8W)JDMBUYSELL — Mitsubishi Delica PD8W buyer's guideJDMBUYSELL — Mitsubishi Delica buyer's guideDelica Canada — Wheels and lift on L400Delica Canada — 31x10.5 on Series 2 L400Delica Canada — 2-inch liftDelica Canada — Should I get it lifted in Japan? (sliding-door extender)Delica Canada — L400 injection pump rebuildDelica Canada — FEBEST ball jointsDelica Canada — Delica Space Gear L400 fluidsDelica Canada — Import, Inspection & Registration forumExpedition Portal — Mitsubishi Delica L400 build threadBring a Trailer — Mitsubishi Delica auction resultsBring a Trailer — 1999 Delica Space Gear Jasper V6 (PD6W)Bring a Trailer — 2000 Delica Space Gear Chamonix turbodiesel (PE8W)Bring a Trailer — 1997 Delica Space Gear Exceed turbodiesel 5-speed (PE8W)Bring a Trailer — 1995 Delica Space Gear turbodiesel 5-speed (PD8W)eCFR — 49 CFR 591.5 (import exemptions, including the 25-year rule)Megazip — Delica Space Gear genuine parts catalogue
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