DIY repair · Mitsubishi Delica Space Gear

Stop the frame rust

DIFFICULTY 2 / 5TIME ≈ A messy day, then yearlyCOST A Fluid Film kit with gun and two gallons came to about CA$230 for one owner

Symptoms

Scaling on the frame rails, rear axle and driveshaft; bubbling around the battery tray and rear bumper.

The fix, step by step

  1. Pressure-wash the underside and let it dry for a few days.
  2. Take off the side steps and bumper tube to wire-brush and paint the worst spots.
  3. A Winnipeg owner says a wire wheel is enough and grinding isn't needed.
  4. Then spray an inhibitor into every frame and drain hole, using a wand on a flexible extension.
  5. Remove the spare tire first, because one van that was undercoated with the spare left in place rusted behind the rear bumper.
  6. Redo it every year.

Tools & part numbers

  • Pressure washer
  • wire wheel
  • undercoating gun with extension wand
  • compressor at 70–90 psi
  • ramps and stands.

Where to buy the parts

Fluid Film undercoating and spray kitsFluid Film ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Mitsubishi Delica Space Gear parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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