A tan long-bed Jeep Comanche with a camper shell parked in a grassy meadow below a forested mountain, with orange wildfire smoke filling the sky
We found no freely licensed trail photo of a Comanche: this one is a rural Oregon meadow, and the other two are street and lot shots.
JEEP COMANCHE · MJ · 1986–1992

Jeep Comanche MJ

XJ-BASED 'UNIFRAME'SWB 113 IN · LWB 119.9 IN4.0 I6 (1987–1992)DANA 30 · DANA 35 / 44 / 8.25METRIC TON PACKAGE

“A Cherokee XJ from the B-pillar forward and a fully boxed truck frame behind it. Give it the 4.0 six and a Dana 44 and it will carry a ton. About 190,000 were built, Chrysler had little reason to keep it once Dodge had the Dakota, and now the bed, tailgate and taillights are harder to find than the truck. Pull up the carpet before you pull out your wallet.”

PART 01

Overview

Where it came from, why it matters, and how it changed year to year.

The story

AMC unveiled the Comanche in August 1985 to more than 1,500 dealers in the ballroom of the MGM Grand in Las Vegas. It was a compact pickup built from the Cherokee XJ: the same unibody, Quadra-Link coil front end and engines from the cab forward, and behind the cab a fully boxed frame and a removable bed. At $7,049 for a two-wheel-drive model it was the cheapest Jeep of 1986. It lasted seven model years and 190,446 trucks, and it was Jeep's last pickup until the Gladiator 27 years later.

A CHEROKEE WITH A TRUCK BOLTED ON

AMC needed money and needed a truck. Its finances were weak, a new Canadian plant was being built for the Eagle Premier, and compact pickups were selling. The answer was cheap to engineer: keep the XJ's front half and its 'Uniframe' unibody, and graft on a frame for the bed. Wikipedia describes that rear structure as fully boxed rather than the usual open C-channel, with rails more than eight inches deep and a large X-member over the rear axle. AMC had first tried the idea on its 1971 'Cowboy' pickup prototype.

The long-bed, seven-foot truck came first, for 1986. A six-foot short bed followed for 1987, on a 113-inch wheelbase against 119.9 inches for the long bed. Up front was the XJ's coil-sprung Dana 30 (or a beam axle on 2WD trucks). At the back were rear leaf springs much longer than the Cherokee's and, as standard, a Dana 35. The Metric Ton package for long beds added heavier springs, wheels and tires and a Dana 44, raising payload from 1,400 to 2,205 lb. Wikipedia notes that this was more than many full-size pickups could carry.

FROM A WEAK V6 TO THE 4.0

1986 Comanches had AMC's 2.5-liter four, a carbureted GM 2.8 V6 that made slightly less power than the four, or a Renault 2.1 turbodiesel. For 1987 the 4.0-liter straight-six arrived with 173 hp and 220 lb-ft, about 50% more power than the V6, together with the Aisin AW4 automatic and the NP231 Command-Trac and NP242 Selec-Trac transfer cases. Chrysler bought AMC in March 1987 and mostly left the truck alone. It gained an eight-slot grille for 1988, the sporty Eliminator trim, and the Aisin AX-15 five-speed in place of the Peugeot BA-10/5 during 1989.

For 1991 Chrysler replaced the Renix engine management with its own, and the 4.0 became the 190 hp 'High Output'. Quadratec's fitment listings also show Chrysler 8.25-inch rear axles in 1991–92 trucks. By then, though, the truck had stopped selling. Calendar-year output fell from 43,718 in 1988 to 5,188 in 1991. Jeep-Eagle dealers asked Chrysler to drop it and give them a Dakota-based pickup instead, and Chrysler wanted Jeep to sell SUVs and Dodge to sell trucks. The last Comanche left Toledo on June 12, 1992.

WHY THEY'RE WORTH SAVING

Today the Comanche is the XJ's rarer, more useful sibling. Comanche Club members got vehicle-in-operation figures from Key Parts showing about 18,600 MJs registered in the US and Canada in late 2021, roughly a tenth of production. Mechanically it is the XJ: the same 4.0, AX-15 and AW4, Dana 30 and NP231, so the drivetrain parts aren't hard to find. The cab interior and everything behind the doors are a different story. Bed sides, tailgates, taillights and bench-seat sliders are MJ-only and getting scarce.

On the trail it behaves like a long Cherokee with a bigger rear overhang. The XJ front suspension, the 4.0 and the easy 4WD conversions owners talk about make it a natural budget builder, and a Metric Ton or 8.25-axle truck has the rear end to carry a camper shell full of gear. Like the CJ-8 Scrambler, it suits owners who want a Jeep with a bed. The modern equivalent is the JL Unlimited-based Gladiator.

SIDEBAR · THE NAME THAT DIDN'T COME BACK

Comanche, Scrambler or Gladiator?

When Jeep returned to pickups for 2020, Wikipedia says it considered reviving the Comanche name alongside Scrambler before choosing Gladiator. It suggests the Comanche name's weaker recognition, and sensitivity to the Comanche Nation, likely counted against it.

AMC had other plans for the MJ. When it was setting up Beijing Jeep, it brought Chinese officials into the negotiations with the aim of building and selling Comanches there too. Wikipedia says the aim was to build and sell Comanches in China through the venture. In the end, Beijing Jeep became known for the Cherokee, which it built for decades.

Year by year

What changed, model year by model year. Sweet spot Beware

  1. 1985Unveiled in August at the MGM Grand, Las Vegas, for MY1986: XJ-based, long bed only, 2.5 I4, 2.8 GM V6 or 2.1 Renault turbodiesel; $7,049 base 2WD
  2. 1987Short bed (113 in wheelbase) added; 4.0 I6 (173 hp) replaces the V6; AW4 auto; NP231/NP242; Chrysler buys AMC in March; diesel droppedSweet spot
  3. 1988Eight-slot grille; 4.0 rated 177 hp; Eliminator trim and Olympic Edition
  4. 1989Aisin AX-15 five-speed replaces the Peugeot BA-10/5 mid-yearSweet spot
  5. 1991Chrysler engine management replaces Renix; 4.0 'High Output' 190 hp; Chrysler 8.25 rear appears; no automatic with the 2.5Sweet spot
  6. 1992Final year; production ends June 12, 1992 after 952 trucks built that calendar year
PART 02

Specs & capability

How it’s built, what it can do, and what fits under it.

How it’s built

The MJ is an XJ Cherokee from the B-pillar forward: welded unibody, Quadra-Link coil front suspension with four control arms and a track bar, and the same engines and transfer cases. Behind the cab, a fully boxed rear frame with a large X-member over the axle carries a removable bed on long leaf springs. Two wheelbases, 113 in (six-foot bed, from 1987) and 119.9 in (seven-foot bed), share the cab.

STRUCTUREXJ unibody front, boxed rear frame with X-memberRails over 8 in deep. NAXJA members say the rear rails are part of the unibody, not bolted on.
FRONT SUSPENSIONQuadra-Link: coils, 4 control arms, track barSame as the XJ. 4WD trucks have a Dana 30; 2WD trucks a beam axle.
REAR SUSPENSIONLong leaf springs, solid axleLonger than the Cherokee's. XJ axles aren't drop-in: the spring widths differ.
ENGINEAMC 4.0 L (242 cu in) I6, 1987–92173 hp (1987), 177 hp (1988–90 Renix), 190 hp HO (1991–92). 2.5 I4 throughout.
REAR AXLESDana 35 · Dana 44 · Chrysler 8.25 (1991–92)The Metric Ton package brings the Dana 44. Offroaders lists an AMC 20 as a 1986 heavy-duty option.
4WDNP207 / NP228 (1986) · NP231 / NP242 (1987–92)2.61:1 low range in 1986, 2.72:1 after. NP231 is part-time; NP242 adds full-time 4WD.

Variants & engines

YEARSPLATFORMENGINEOUTPUTWORTH KNOWING
1986MJ (AMC), LWB only2.5 I4 · 2.8 GM V6 · 2.1 Renault TDV6 slightly weaker than the I4Custom, X, XLS trims. NP207/NP228. A904 3-speed auto or AX-4/AX-5/BA-10/5.
1987MJ, SWB added2.5 I4 · 4.0 I6 Renix121 hp · 173 hp / 220 lb-ftAW4 auto. NP231/NP242. Chief, Laredo, Pioneer, SporTruck. Diesel dropped mid-year.
1988–1990MJ (Chrysler), Renix2.5 I4 · 4.0 I6177 hp / 224 lb-ft (4.0)Eight-slot grille, Eliminator and Olympic Edition (1988). AX-15 replaces BA-10/5 mid-1989.
1991–1992MJ HO2.5 I4 · 4.0 I6 HO130 hp · 190 hp / 225 lb-ftChrysler engine management. No automatic with the 2.5. Chrysler 8.25 rear available.
1986–1992Metric Ton (LWB)As above—Heavy-duty springs, wheels and tires and a Dana 44 rear; 2,205 lb payload.

Capability numbers

Towing5,000 lb (2,270 kg)1992 4.0, per KBB
Payload1,400–1,475 lb · 2,205 lb Metric TonWikipedia; KBB lists 1,475 lb for 1992
Fuel tank18 US gal (68 L) short bed · 23 US gal (87 L) long bed1990, per iSeeCars
Fuel economyEPA 18 city / 22 hwy1992 4.0 long bed, per KBB
Curb weight2,895–3,231 lb (1,313–1,466 kg)1990, 2WD short bed to 4WD Eliminator
Turning circle41.2 ft (12.6 m)1992, per KBB
Wheelbase113 in (2,870 mm) SWB · 119.9 in (3,045 mm) LWB
Length179.2 in SWB · 194.0 in LWB

Wheels & tires

FACTORY TIRES
205/75R15 (base, Pioneer)215/75R15 (base, Pioneer)225/75R15 (Pioneer)225/70R15 (Eliminator)
Bolt pattern5x114.3 (5x4.5")
Center bore71.5 mm
Lug thread1/2"-20
LIFTBIGGEST TIREWHAT IT TAKES
Stock235/75R15 (≈29 in)XJ consensus applied to the shared MJ front end. 30x9.50R15 is the practical limit and may rub the lower control arms at full lock
Stock, trimmed31x10.50R15NAXJA XJ owners say it needs bump stops or trimming and rubs the lower control arms
3 in31x10.50R15XJ consensus for a 3 in kit; Rough Country sells 3, 4.5 and 6.5 in kits specific to the MJ's rear springs

Forum consensus, not a guarantee: wheel offset, tire brand and suspension wear all change clearance. Confirm before you buy.

Production & special editions

Toledo built every Comanche from 1985 to June 12, 1992, and production fell sharply after 1988.

Total built190,446
By calendar year1985: 29,245 · 1986: 33,386 · 1987: 43,070 · 1988: 43,718 · 1989: 25,311 · 1990: 9,576 · 1991: 5,188 · 1992: 952
Still registeredAbout 18,600 in the US and Canada (2021 VIO figure via Key Parts, reported on Comanche Club)
PlantToledo, Ohio
Custom, X, XLS1986First-year trims
Chief1987–1988Up-level short-bed trim
Laredo1987–1990Top long-bed trim
Olympic Edition1988Pioneer-based, marking the 1988 Summer Olympics
Eliminator1988–1992Sporty short-bed trim with bucket seats; 2WD only in 1988–89, per Comanche Club
PART 03

Buying one

What to pay, what to check, and how to tell a good one from a clone.

What they cost

Cheap but rising slowly. Clean, rust-free 4x4 five-speed 4.0 trucks, especially Pioneers and Eliminators, bring the money; rusty 2WD trucks and 2.5s don't.

Project / needs work$4k–7k
Driver$10k–16k
Excellent / restored$16k–27k

Based on 12 Bring a Trailer sales from October 2025 to October 2026 (median $12,600, range $5,100–27,000) and 35 BaT sales since 2019. Top: a refinished 1988 Pioneer 4x4 five-speed at $27,000 (2026) and an original-owner 1989 4x4 at $20,000 (2024). Prices move; checked October 2026. See live listings below.

What to check before you buy

  1. 01
    Pull up the carpetNAXJA and Comanche Club members agree: rust is the number-one issue, and unless the truck lived in the Southwest or Southern California, expect it in the floors. Rusty seat brackets or bolts usually mean rusty floor pans below.
  2. 02
    Check where the cab meets the bed, and the railsLook hard where the bed meets the cab and where the unibody joins the rear frame. NAXJA members warn that bulging rail bottoms mean rust inside. Water also enters through the rear cab bulkhead and window; one member says more than one MJ has gone to the crusher because of it.
  3. 03
    Look for cracks and old welds on the frameComanche Club members say to inspect the frame closely for cracks or signs of weld repair, especially on trucks that hauled or towed.
  4. 04
    Bed, tailgate and taillightsThese are MJ-only parts and hard to replace. A crushed bed side or a missing tailgate costs more and takes longer to fix than a tired engine.
  5. 05
    Identify the rear axleAn oval cover usually means a Dana 35, and an angular, roughly hexagonal cover means a Dana 44, per NAXJA. A 1991–92 truck may have the Chrysler 8.25. Ask whether it's a Metric Ton truck; sellers often don't know.
  6. 06
    Renix or HO?1987–90 4.0s run Renix management, which stores no codes and is diagnosed with a multimeter. 1991–92 HO trucks have Chrysler's system and 190 hp. Both are good engines, but Renix trucks reward owners who like electrical troubleshooting.
  7. 07
    Hydraulic clutch and fuse boxOn manual trucks, check the clutch master cylinder. Comanche Club members warn a leak can drip brake fluid into the fuse box, which damages it.
  8. 08
    2.5 or 4.0?The 4.0 is the one to have. If you buy a 2.5, Comanche Club members suggest looking for a 4.10 or 4.56 axle ratio. The AX-4 and AX-5 gearboxes behind the 2.5 won't bolt up to a 4.0.

Spotting the real thing

Every MJ looks alike from the doors forward, so the details are in the bed length, the axle and the VIN. Metric Ton trucks and 4.0 HO trucks are worth more, and sellers often don't know what they have.

  1. ID
    Metric Ton packageLong-bed only: heavier leaf springs, wheels and tires and a Dana 44 rear axle, rated at 2,205 lb payload. NAXJA members say to ask for it by name and confirm the Dana 44.
  2. ID
    Rear axle coverPer NAXJA, an oval cover usually means a Dana 35 and an angular, roughly hexagonal cover means a Dana 44. 1991–92 trucks may have the Chrysler 8.25 (Quadratec lists 27-spline 8.25 lockers for them). Offroaders lists an AMC 20 as a 1986 heavy-duty option.
  3. ID
    Bed lengthShort bed: 6 ft on a 113 in wheelbase (1987–92). Long bed: 7 ft on 119.9 in (1986–92). Per Comanche Club, the Eliminator, Chief and SporTruck were short-bed only and the Laredo long-bed only.
  4. ID
    Renix or HO1987–90 4.0s have Renix management; 1991–92 trucks are the 190 hp 'High Output' with Chrysler controls. 1986–87 grilles have ten slots and 1988–92 grilles eight.
  5. ID
    VINNHTSA's free vPIC decoder reads MJ VINs, including drive type and bed length on early trucks. The tenth character is the model year (G = 1986 through N = 1992). AMC-era VINs start 1JT and Chrysler-era 1989–92 VINs start 1J7. Comanche Club keeps a VIN registry.

Recalls & service bulletins

Open recalls follow the VIN, not the model. Run yours through NHTSA before you buy, and ask the seller for dealer records showing recall work.

Check a VIN at NHTSA ↗
Notable recalls
Fuel line fitting ↗1986 · NHTSA 85V-139An improperly connected fuel-line fitting could come apart and spill fuel.
Certification label ratings ↗1986 · NHTSA 86V-031Gross weight ratings and tire pressures on the label were wrong.
Accelerator cable bushing ↗1986 · NHTSA 86V-146Bushing could disconnect from the accelerator lever, returning the engine to idle.
Parking brake pawl ↗1986 · NHTSA 86V-147Pawl may be improperly hardened and yield under load.
Steering linkage couplers ↗1986–1987 · NHTSA 86V-159Couplers left too long in an acid-etching bath could be out of tolerance.
Intake-manifold stud chafing fuel hose ↗1987 · NHTSA 86V-160A stud on the intake manifold could chafe the fuel supply hose.
Cruise control module ↗1987 · NHTSA 87V-022Inconsistent cruise control operation.
Throttle body tolerance ↗1987 · NHTSA 87V-035Out-of-tolerance throttle body.
Brake booster vacuum reservoir ↗1986–1987 · NHTSA 88V-106Reservoir canisters could leak after a bumper impact.
Throttle position sensor high idle ↗1989–1990 · NHTSA 90V-177TPS malfunction could cause intermittent high idle right after starting.
Salt-belt front rotor corrosion ↗1990–1991 · NHTSA 98V-005Front rotors in salt-belt states could corrode and separate from the hub.
The one you’ll own someday

For sale now

1987–1990 · USComanche 4.0 Renix
1991–1992 · USComanche 4.0 HO
1986–1992 · USAll Comanche MJ
PART 04

Owning one

Baseline service, the repairs you’ll actually do, and where the manuals live.

Post-purchase baseline

After you buy it

A Comanche is at least 34 years old, and most have spent years as cheap work trucks, so assume nothing has been done. The drivetrain is the XJ's, so the capacities below come from the 2001 Cherokee owner's manual as quoted on NAXJA, for the parts the two share. Check your own truck's manual and the axle tags, especially for Dana 44 and Metric Ton rear axles.

Engine oil & filter4.0: 6.0 qt (5.7 L) with filter · 2.5: 4.0 qt (XJ figures)Baseline now

Renix-era engines use a metric filter thread. Comanche Club members advise against Fram filters.

Ignition: plugs, wires, cap and rotorCopper plugs, 0.035 in gap (4.0, XJ figure)Baseline now

Clean the throttle body and IAC and set the TPS to spec while you're there; Comanche Club calls this routine on an old MJ.

Coolant & thermostat4.0: about 10.5 qt (XJ figure) [CONFIRM IN MANUAL]Flush and refill now

Check the plastic bottle for cracks. Renix trucks have the pressurized closed system.

Clutch hydraulicsDOT 3 brake fluidInspect and flush now
Automatic transmission (AW4)4 qt drain-and-fill, 8 qt with filter (XJ figure) · Dexron III/Mercon per the 2001 manual quote [CONFIRM FOR YOUR YEAR]Baseline now
Manual transmissionAX-15 and AX-5: about 3.3 qt 75W-90 GL-3/GL-4, not GL-5 (NAXJA) · BA-10/5: [CONFIRM IN MANUAL]Baseline now
Transfer case (NP231 / NP242)NP231: 2.2 pt · NP242: 2.85 pt · ATF (XJ figures)Baseline now

1986 trucks have the NP207 or NP228; check the tag.

Front axle (Dana 30) & CAD2.5 pt (1.2 L) SAE 75W-90 (XJ figure)Baseline now
Rear axle (Dana 35 / Dana 44 / 8.25)Dana 35: 3.5 pt · 8.25: 4.4 pt (XJ figures) · Dana 44: [CONFIRM IN MANUAL] · SAE 75W-90 · friction modifier with Trac-LokBaseline now

Read the axle tag first. Comanche Club members note that some Dana 35s have a metal fill plug, not the rubber one most people expect.

U-jointsFront axle shafts and both driveshaftsInspect now
BrakesDOT 3 fluid · front discs, rear drumsFlush now; then every 2 years

Rear drums usually need adjusting and fresh hardware. Comanche Club has a brake-upgrade write-up.

Grounds & headlightsEngine, body, taillight and fuel-tank groundsClean now

Comanche Club members recommend a headlight relay harness for brighter lights and less load on the switch. If you remove the bed, re-ground the harness or it won't start.

For the hands-on owner

Common repairs

The jobs owners actually end up doing, rated for a competent home mechanic with a decent tool kit. Always confirm torque figures, fluids and procedures against the factory service manual for your VIN, and work safely — support the truck on stands, never just a jack. You do this work at your own risk; see the disclaimer. Some parts links are affiliate links.

Replace rusted floor pans and rockers
DIFFICULTY · 4 / 5TIME · ≈ A weekend per sideSHOP COST · Parts plus welding
SYMPTOMSWet carpet, rusty seat-bracket bolts, holes under the mats, crumbling rockers, and rust at the rear cab bulkhead where the bed meets the cab.
THE FIXStrip the cab, cut out the rot to clean metal, and treat what you can't cut. Trial-fit the panels, then plug- or stitch-weld them in. On a unibody, the floor and rockers are structural, so don't rely on screwed-in tin. Seam-seal, paint and wax the cavities. Fix the leak that caused it, usually the rear window and bulkhead seals. If the rails under the cab are swollen with rust, the job is much bigger.
TOOLS & PARTSMIG welder · cut-off wheel · spot-weld drill · clamps · weld-through primer · seam sealer · cavity wax
Replace a leaking clutch master cylinder
DIFFICULTY · 2 / 5TIME · ≈ 1–2 hours plus bleedingSHOP COST · A master cylinder or master kit
SYMPTOMSA soft or sinking clutch pedal, fluid on the firewall, or electrical faults from fluid dripping into the fuse box below. Comanche Club members also recommend checking the clutch-pedal welds, which some owners found incomplete and cracked.
THE FIXClean any brake fluid off the fuse box and connectors right away. Disconnect the pushrod at the pedal, unbolt the master cylinder from the firewall and remove it with the line. Bleed the hydraulics after fitting, following the part's instructions. Check the pedal pivot and welds while you're under the dash.
TOOLS & PARTSSockets and extensions · flare-nut wrench · flashlight · brake cleaner · DOT 3 fluid
Hot stalls and no-starts: CPS, ballast resistor, grounds
DIFFICULTY · 2 / 5TIME · ≈ 1–2 hoursSHOP COST · A sensor or resistor plus your time
SYMPTOMSThe engine dies when hot and won't restart until it cools, cranks without spark, or the fuel pump won't run. Comanche Club owners name the crankshaft position sensor (CPS) and the Renix fuel-pump ballast resistor as the usual culprits, and say to check the body grounds first for strange electrical faults.
THE FIXTest before you buy. Clean and tighten the engine, body and taillight grounds, and the ground at the fuel tank. Then test the CPS hot, right after a failure, with a multimeter against the resistance values for your year. On Renix trucks, check the ballast resistor; a jumper wire from the battery to the pump circuit will prove it at the roadside. Replace the failed part with one for your exact year, because the parts changed for the 1991 HO system.
TOOLS & PARTSSelf-ranging multimeter · wire brush · dielectric grease · long extensions
Reseal the oil filter adapter
DIFFICULTY · 2 / 5TIME · ≈ 1–2 hoursSHOP COST · Under $20 in O-rings
SYMPTOMSOil on the driver's side of the block and dripping off the crossmember. Comanche Club members warn that a bad adapter O-ring is often misdiagnosed as a rear main seal.
THE FIXClean the engine so you can see where the leak starts. Drain the oil, remove the filter, unbolt the adapter, clean both faces, fit new O-rings and refit. Use the 1987–92 O-rings for the MJ's 4.0. Note that Renix-era engines use a metric filter thread; a Comanche Club write-up covers converting to an SAE filter.
TOOLS & PARTSSockets · filter wrench · drain pan · degreaser · rags
Sort out the cooling system (and the Renix closed system)
DIFFICULTY · 2 / 5TIME · ≈ Half a daySHOP COST · Parts plus coolant
SYMPTOMSOverheating on hills or in traffic, coolant loss, or a cracked pressurized plastic coolant bottle. Comanche Club members suggest replacing the plastic bottle with an aluminum one, or converting the 1987–90 Renix closed system to the later open layout.
THE FIXStart cheap: test the cap, thermostat, fan clutch and electric fan, and clean the temperature-sender contacts. Pressure-test for leaks. Replace a cracked bottle and tired hoses, and the water pump if it weeps. If you convert a Renix truck to the open system, follow a documented write-up, such as Cruiser54's on Comanche Club, and bleed the system fully afterward.
TOOLS & PARTSCooling-system pressure tester · fan-clutch wrench · drain pan · funnel kit
Rebush the rear leaf springs and shackles
DIFFICULTY · 3 / 5TIME · ≈ Half a daySHOP COST · Bushings, shackles and shocks
SYMPTOMSClunks over bumps, a rear end that steers itself, rusted or seized shackles, or bent lower shock-mount bolts. Comanche Club owners recommend upgrading the rear lower shock mounts.
THE FIXSupport the frame and take the weight off the springs. Soak every bolt in penetrant for a few days first. Unbolt the shackles and front hangers, drop each spring, press out the old bushings and fit new ones (polyurethane needs grease). Fit new shackles, torque everything at ride height, and replace the shocks while you're there.
TOOLS & PARTSJack stands · penetrating oil · bushing press or vise · torque wrench
Fix or bypass the front axle disconnect (CAD)
DIFFICULTY · 3 / 5TIME · ≈ 2–4 hoursSHOP COST · A manual-disconnect or 'shift-on-the-fly' kit
SYMPTOMS4WD that engages at the transfer case but doesn't drive the front wheels, or grinding from the front axle. Comanche Club members say to check the vacuum-operated central axle disconnect before your first trail, and to lock it in or bypass it if necessary.
THE FIXCheck the vacuum lines and the switch on the transfer case first. If the shift motor or fork is the problem, a manual disconnect kit replaces the vacuum actuator with a cable or lever, or the axle can be made permanently engaged with the right parts. Drain the gear oil, unbolt the shift-motor housing, fit the kit and refill with 75W-90.
TOOLS & PARTSVacuum gauge or hand pump · sockets · gasket scraper · RTV · gear oil
Cure death wobble: track bar and steering
DIFFICULTY · 3 / 5TIME · ≈ Half a daySHOP COST · Parts plus an alignment
SYMPTOMSViolent front shake after a bump at speed, wandering and clunks. The MJ front end is the XJ's, with the same weak points: the track bar, tie-rod ends, drag link and steering box.
THE FIXWith the engine running, have a helper turn the wheel back and forth while you watch the track-bar ends and bracket, the tie-rod and drag-link ends and the steering box for movement. Replace worn parts (an adjustable track bar re-centers a lifted axle), tighten everything at ride height, and check the unibody around the steering box for cracks. A steering stabilizer hides wobble; it doesn't cure it.
TOOLS & PARTSHelper · pry bar · tie-rod puller · torque wrench · alignment afterward

Manuals & documentation

Asked on every forum

Jeep Comanche MJ questions, answered

What's the biggest tire I can fit without a lift?

The MJ's front end and fenders are the XJ's, so XJ consensus is a fair guide: a 235/75R15 (about 29 in) on the stock 15 in wheels fits, and a 30x9.50R15 is the practical limit, possibly rubbing the front lower control arms at full lock. NAXJA posters say a 31x10.50 needs bump stops or trimming. We found no separate MJ-only consensus. Load the bed before judging rear clearance.

SOURCE · NAXJA (XJ THREADS)
Which years and engines should I buy?

Buy a 4.0. 1991–92 HO trucks have 190 hp and Chrysler's easier-to-diagnose engine management. 1987–90 Renix trucks are good too, but they're diagnosed with a multimeter. 1986 trucks have no 4.0. If you do buy a 2.5, look for 4.10 or 4.56 gears.

SOURCE · WIKIPEDIA · COMANCHE CLUB
What is a Metric Ton Comanche?

A long-bed heavy-duty package with heavier leaf springs, wheels and tires and a Dana 44 rear axle. It raised payload from 1,400 to 2,205 lb. Sellers often don't know they have one, so check the axle and springs.

SOURCE · WIKIPEDIA · NAXJA
Which rear axle do I have?

The Dana 35 was standard. The Dana 44 came with the Metric Ton package (and on some other trucks; Comanche Club members' trucks include a 1992 short bed with a limited-slip Dana 44). Offroaders lists an AMC 20 as a 1986 heavy-duty option, and Quadratec's locker fitment shows the 27-spline Chrysler 8.25 on 1991–92 trucks. NAXJA: oval cover means Dana 35; angular, roughly hexagonal cover means Dana 44.

SOURCE · OFFROADERS · QUADRATEC · NAXJA
Short bed or long bed?

The six-foot short bed rides on a 113 in wheelbase and arrived for 1987. The seven-foot long bed is on 119.9 in and was the only length in 1986. The short bed is better on tight trails; Metric Ton trucks are long beds. The Eliminator was short-bed only, per Comanche Club.

SOURCE · WIKIPEDIA · COMANCHE CLUB
Where do they rust?

Under the carpet, at the rear cab bulkhead and window seals, where the bed meets the cab, and where the unibody meets the rear frame. NAXJA members say bulging rail bottoms mean rust inside.

SOURCE · NAXJA · COMANCHE CLUB
Are parts hard to find?

Drivetrain and front-end parts are shared with the XJ and easy to find. Comanche Club members say everything behind the doors is different, and the bed, tailgate, taillights and bench-seat sliders are MJ-specific and scarce. An XJ fuel pump and sender don't fit without fabrication.

SOURCE · COMANCHE CLUB · NAXJA
How much can it tow and carry?

Kelley Blue Book lists a 1992 Comanche at 5,000 lb maximum towing and 1,475 lb payload. Wikipedia gives 1,400 lb for a standard truck and 2,205 lb for the Metric Ton package.

SOURCE · KBB · WIKIPEDIA
Command-Trac or Selec-Trac?

From 1987 the NP231 Command-Trac is part-time and the NP242 Selec-Trac adds a full-time 4WD mode. Both have 2.72:1 low range. 1986 trucks used the NP207 and NP228, both with 2.61:1 low range.

SOURCE · WIKIPEDIA
Why does my MJ stall when hot?

Usually the crankshaft position sensor, which can fail when hot and test fine cold, or, on Renix trucks, the fuel-pump ballast resistor. Comanche Club members say to check the body grounds first for any strange electrical fault.

SOURCE · COMANCHE CLUB
How many are left?

AMC and Chrysler built 190,446. Comanche Club members got 2021 vehicle-in-operation figures from Key Parts showing about 18,600 registered in the US and Canada.

SOURCE · WIKIPEDIA · COMANCHE CLUB
PART 05

Building one

Who makes the good stuff, where owners gather, and who to watch.

Common modifications & who does them

STEERINGBigger tires and lifts load the XJ-style steering. Heavier tie rods and a drop pitman arm keep it straight.
AXLES & LOCKERSOwners commonly replace a Dana 35 or build a Dana 44 or 8.25. Comanche Club members say proper gearing makes a 4.0 feel like a V8.
LIGHTINGOriginal sealed beams and tired taillight grounds are a safety issue. Since MJ taillights are hard to find, new ones are worth buying.

Clubs & events

Resources

Channels, accounts & forums

All Jeep resources →
SourcesWikipedia — Jeep ComancheWikipedia — Jeep Gladiator (JT) (naming)Offroaders.com — Jeep Comanche (MJ)Offroaders.com — Factory rear axlesNAXJA — 1987 Jeep Comanche, thinking of buyingNAXJA — MJ frame questions, pros and consNAXJA — 2001 owner's manual fluidsNAXJA — Tires (XJ fitment thread)NAXJA — Biggest tire for stock 2001 Cherokee SportComanche Club — What is the most important tip you'd share with MJ owners?Comanche Club — The master thread of MJ trim levelsComanche Club — 18,600 MJs left on the roadsComanche Club — Cruiser54's Renix MJ and XJ tipsComanche Club — Converting to an open cooling systemComanche Club — Renix metric oil filter to SAE filterKelley Blue Book — 1992 Jeep Comanche Regular Cab specsQuadratec — USA Standard Spartan locker, Chrysler 8.25 (1991–92 Comanche fitment)NAXJA archive — crank position sensor testingExtremeTerrain — Cherokee XJ service information tech guideBring a Trailer — Jeep Comanche resultsWikipedia — Jeep ComancheTireSize.com — 1990 Jeep Comanche tire sizesQuadratec — Jeep wheel bolt patterns and lug nut torqueNAXJA — Tires (XJ fitment thread)NAXJA — Biggest tire for stock 2001 Cherokee SportNAXJA — 1987 Jeep Comanche, thinking of buyingNAXJA — MJ frame questions, pros and consOffroaders.com — Factory rear axlesQuadratec — USA Standard Spartan locker, Chrysler 8.25 (1991–92 Comanche fitment)Comanche Club — The master thread of MJ trim levelsComanche Club — 18,600 MJs left on the roadsComanche Club — VIN registryNHTSA vPIC — Comanche VIN decodes (1986–1992 samples)Kelley Blue Book — 1992 Jeep Comanche Regular Cab specsiSeeCars — 1990 Jeep Comanche specsNHTSA recalls API — Jeep Comanche 1986NHTSA recalls API — Jeep Comanche 1987NHTSA recalls API — Jeep Comanche 1990Bring a Trailer — Jeep Comanche sold resultsRed Rock 4-Wheelers — Easter Jeep Safari