A red lifted Wrangler Unlimited Rubicon (LJ) with a roll cage on red sand beside juniper scrub on the Hell's Revenge trail near Moab
JEEP WRANGLER UNLIMITED · TJ LWB 'LJ' · 2004–2006

Jeep Wrangler Unlimited (LJ)

LJ4.0 L AMC I6103.4 IN WHEELBASEDANA 44 REAR STANDARDRUBICON UNLIMITED 2005–06

“The LJ is a TJ that went to the gym and grew ten inches of wheelbase, which turned out to be exactly the right number. Jeep sold it for barely two and a half model years and buyers mostly shrugged. Now everyone wants one, and the sellers know it.”

PART 01

Overview

Where it came from, why it matters, and how it changed year to year.

The story

In April 2004, eighteen years after the CJ-8 Scrambler went away, Jeep brought back a long-wheelbase Wrangler. It stretched the TJ by 10 inches between the axles and about 15 inches overall, and called it the Wrangler Unlimited. Owners call it the LJ. That gave a two-door Wrangler 2 more inches of rear legroom, 13 more inches of cargo space and a tow rating of 3,500 lb instead of 2,000. It sold for $24,995 at launch and lasted barely two and a half model years. Then it became one of the most chased Wranglers ever built.

THE SCRAMBLER'S WHEELBASE, RETURNED

The LJ's 103.4-inch wheelbase is almost exactly the 103.5 inches of the CJ-8 Scrambler it was reviving. The longer frame gets one extra crossmember, and the body grows behind the rear wheels. That stretch is why the rear overhang is the LJ's one real off-road compromise: Jalopnik's David Tracy lists a 27.7-degree departure angle, and the low transfer-case skid makes the belly the next thing to touch.

Mechanically it is a late TJ. The engine is the 4.0-liter AMC-derived straight six, rated at 190 hp and 235 lb-ft. Standard LJs got a Dana 44 rear axle with a 3.73 limited-slip and the Command-Trac NV231 transfer case with a 2.72:1 low range. The standard short-wheelbase TJ made do with a Dana 35 unless you ticked the right option boxes. Automatics used the 42RLE four-speed, and Jeep's 2004½ spec sheet lists only that automatic for the first LJs. For 2005, manual Wranglers moved from the NV3550 five-speed to the six-speed NSG370.

THE RUBICON UNLIMITED

For 2005, Jeep gave the long-wheelbase body the Rubicon drivetrain. The Rubicon Unlimited had Dana 44 axles at both ends with air-actuated lockers, the Rock-Trac NV241 transfer case with a 4:1 low range, 4.10 gears (Jeep's spec sheet says 4.11), diamond-plate rocker guards and LT245/75R16 Goodyear MT/R tires. You could have it with the six-speed manual or the four-speed automatic.

Jeep also built 1,000 numbered 'Sahara Edition' Unlimited Rubicons in 2005 to cash in on the film Sahara. All were Light Khaki, with a chrome grille, khaki tops, graphite Moab wheels, two-tone seats and a numbered dash badge. In Jalopnik's breakdown, the Rubicon LJ is the one that puts the whole formula together: TJ coil springs, a fully boxed frame and a wheelbase in the trail 'sweet spot', plus a factory locker on each axle.

WHY COLLECTORS CHASE THEM

Jalopnik, citing forum and sales data, puts LJ production at about 47,000 over the run, roughly 20 percent of Wrangler sales in those years. That isn't rare by Jeep standards. What made them collectible is that the LJ has no direct replacement. In 2007 the JK Unlimited grew four doors, a 116-inch wheelbase and about 350 more pounds. The LJ is still the only factory Wrangler that combines two doors, a long wheelbase, a coil-sprung solid-axle chassis and the 4.0 straight six.

Hagerty's valuation team says later TJs, 'and especially the Unlimited Rubicon, have been the priciest TJ on the market.' Jalopnik called the LJ the 'holy grail' of Jeeps. Unrusted, unmodified examples now command a clear premium over short-wheelbase TJs, while a clapped-out one is still just a TJ with more frame to rot.

HOW IT ENDED

The TJ family finished with the 2006 model year. Its replacements debuted at the January 2006 Detroit show. The JK two-door kept a short wheelbase, and the JK Unlimited replaced the LJ with four doors and a wheelbase about 13 inches longer again. The long two-door Wrangler was never offered again, and the TJ and LJ were the last Wranglers with the AMC-derived 4.0 straight six.

SIDEBAR · THE FIVE-DOOR COUSIN

Israel built the LJ that Jeep wouldn't

From 2006 the Israeli firm Automotive Industries Ltd. built the M-242 Storm Mark II under licence from Chrysler for the Israel Defense Forces, based on the TJ. Unlike any civilian Wrangler of the time, it had rear passenger doors, which makes it the first five-door Wrangler derivative.

The Storm II stretched the wheelbase to 2,931 mm, almost exactly the 116 inches Jeep would later use for the four-door JK Unlimited. In other words, the military answer to 'what comes after the LJ' arrived before Jeep's own.

Year by year

What changed, model year by model year. Sweet spot Beware

  1. 2004Wrangler Unlimited launches in April 2004 (the 2004½ model): 103.4-inch wheelbase (10 in longer than a TJ), one extra frame crossmember, standard Dana 44 rear with 3.73 gears, NV231 transfer case and 3,500 lb towing
  2. 2005Unlimited Rubicon arrives with front and rear locking Dana 44s, the Rock-Trac NV241OR and 245/75R16 MT/Rs; NSG370 six-speed replaces the five-speed manualSweet spot
  3. 2005Sahara Edition Unlimited Rubicon: 1,000 numbered trucks, all Light Khaki
  4. 2006Final year; production ends in July 2006 and the four-door JK Unlimited takes over for 2007
PART 02

Specs & capability

How it’s built, what it can do, and what fits under it.

How it’s built

Underneath, the LJ is a TJ with a longer ladder frame (fully boxed, according to the Jeep engineer Jalopnik interviewed) and one extra crossmember. It has coil springs and live axles at both ends, located by four links and a track bar at each end, and recirculating-ball steering. Every LJ got the stronger Dana 44 rear axle. Rubicon Unlimiteds add a Dana 44 front axle, air lockers and a 4:1 transfer case.

CHASSISLadder frame, 103.4 in wheelbase10 in longer than the 93.4 in TJ, with one extra crossmember. About 167 in long, or 171 in with the spare.
SUSPENSIONCoil springs on live axlesLeading arms and a track bar in front, trailing arms and a track bar at the rear, with stabilizer bars and gas-charged shocks at both ends (Jeep's 2004½ spec sheet).
ENGINE4.0 L 'Power Tech' OHV I6190 hp at 4,600 rpm and 235 lb-ft at 3,200 rpm. Cast-iron block and head, 6 qt of oil.
TRANSMISSIONS42RLE 4-spd auto; NSG370 6-spd manual (2005–06)The 42RLE has an overdrive lockout switch on the dash. Manual TJs used the NV3550 five-speed through 2004.
TRANSFER CASENV231 Command-Trac (2.72:1) or NV241 Rock-Trac (4:1)Both part-time with no center differential. Rock-Trac only on the 2005–06 Rubicon Unlimited.
AXLESDana 30 / Dana 44 (std.); Dana 44 / Dana 44 (Rubicon)Standard LJs: limited-slip 3.73 rear. Rubicon: air lockers front and rear with 4.10 gears.

Variants & engines

YEARSPLATFORMENGINEOUTPUTWORTH KNOWING
2004.5LJ (Unlimited)4.0 L I6190 hp / 235 lb-ftLaunched April 2004 at $24,995. Dana 44 limited-slip rear (3.73), NV231 transfer case; Jeep's 2004½ spec sheet lists the 42RLE automatic.
2005–2006LJ (Unlimited)4.0 L I6190 hp / 235 lb-ftNSG370 six-speed replaces the five-speed manual. Watch for OPDA wear on 2005–06 engines.
2005–2006LJ Rubicon (Rubicon Unlimited)4.0 L I6190 hp / 235 lb-ftDana 44 front and rear with air lockers, 4:1 Rock-Trac, 4.10 gears, LT245/75R16 MT/Rs, diamond-plate rockers.
2005Sahara Edition Unlimited Rubicon4.0 L I6190 hp / 235 lb-ft1,000 numbered, all Light Khaki, tied to the film Sahara. Manual and automatic versions.
1997–2006TJ (short wheelbase), for reference2.5 / 2.4 I4, 4.0 I6Up to 190 hp93.4 in wheelbase, 2,000 lb tow rating, Dana 35 rear on many trims. See the TJ page.

Capability numbers

Towing3,500 lb (1,588 kg)against 2,000 lb for a short-wheelbase 4.0 TJ
Payload800 lb (363 kg)
Fuel tank19 US gal (72 L)
Ground clearance8.3 in (212 mm) rear axle · 9.2 in (235 mm) running2004½ Unlimited
Approach / departure / breakover43.1° / 27.7° / 21.4°2004½ Unlimited
Turning circle36 ft (11.2 m)curb to curb
Curb weight3,721 lb (1,689 kg) Unlimited · 3,977 lb (1,804 kg) Unlimited RubiconUnlimited figure from Jeep's 2004½ spec sheet (Rockcrawler); Rubicon Unlimited figure [CONFIRM] against a 2005–06 spec sheet
Cargo volume28.5 cu ft (0.807 m³)
Fuel economyEPA 13 city / 16 hwy (auto) · 13 / 17 (six-speed)2005–06 Wrangler 4.0 ratings; EPA has no separate Unlimited listing

Wheels & tires

FACTORY TIRES
30x9.5R15 LT on 15x8 cast-aluminum wheels (Unlimited)245/75R16 Goodyear MT/R (Unlimited Rubicon)
Bolt pattern5x114.3 (5x4.5")
Center bore71.5 mm
Lug thread1/2"-20 (60° cone seat)
Lug-nut torque85–115 lb-ft (115–156 N·m)
LIFTBIGGEST TIREWHAT IT TAKES
Stock31 inThe Unlimited Rubicon came with ≈31-inch LT245/75R16s from the factory; Four Wheel Trends puts the stock-suspension limit at about 31x10.50. Check wheel backspacing so the tires stay inside the flares.
2 in≈31 inQuadratec's buyer's guide (TJ): a 2 in spacer lift typically accommodates up to 31 in tires.
3 in33 inQuadratec's buyer's guide (TJ): up to 33 in on its stage-2 suspension lift, 35 in on a long-arm setup. The low-hanging fuel tank is worth a skid plate (Driving Line).

Forum consensus, not a guarantee: wheel offset, tire brand and suspension wear all change clearance. Confirm before you buy.

Production & special editions

The LJ was a three-model-year run, built in Toledo from 2004 until July 2006 before the four-door JK Unlimited replaced it.

Total built (2004–06)A little over 46,000 (Driving Line); about 47,000 per Jalopnik
Of which RubiconsFewer than 13,000 (Driving Line)
Sahara Edition Unlimited Rubicon20051,000 numbered trucks in Light Khaki, tied to the film Sahara
PART 03

Buying one

What to pay, what to check, and how to tell a good one from a clone.

What they cost

The LJ sells for more than a comparable TJ: a one-generation long-wheelbase body plus the Rubicon spec make clean ones scarce, and good Unlimited Rubicons are near the top of the TJ market.

Project / needs work$10k–16k
Driver$16k–27k
Excellent / low-mile Rubicon$27k–38k

Based on 55 Unlimited sales on Bring a Trailer from April 2025 to October 2026: median ≈$20,500, middle half ≈$16,000–27,250. Unlimited Rubicons had a median of ≈$25,250, topping out around $37,000–38,000 (a 33k-mile 2005 Rubicon and a Vortec-swapped 2005 Rubicon). Prices move; checked October 2026. See live listings below.

What to check before you buy

  1. 01
    Get under it with a flashlight and a hammerQuadratec calls frame rot near the rear lower control-arm brackets 'the TJ issue'. The other early-rot zones are the transfer-case crossmember area and the central body mounts. A clean outside means nothing. Probe the inside of the rails and the arm brackets, and walk away from anything that's flaking through.
  2. 02
    2005–06: ask about the OPDALate 4.0 engines can wear out the oil pump drive assembly. Owners describe the warning noise as a 'laughing monkey' squeal. Quadratec says that if there's no record of it being replaced or updated, deal with it proactively.
  3. 03
    Is it a real Rubicon Unlimited?Rubicons have a Dana 44 front axle, an NV241 Rock-Trac transfer case, air lockers and 4.10 gears. Check that both lockers engage, that 4-Low is the 4:1 Rock-Trac, and that a Sahara Edition has its numbered dash badge. Rubicon decals are cheap; Dana 44 fronts are not.
  4. 04
    Drive it at 30–50 mph over bumpsOffroadXtreme suggests testing for death wobble in that speed range. A loose lower track-bar bolt, bent steering linkage, worn ball joints or tie-rod ends can all start it. On lifted examples, also check the rear track-bar bracket on the axle for cracks.
  5. 05
    Look for leaks, and price themThe 4.0 commonly seeps from the rear main seal, oil pan, valve cover and oil-filter adapter gasket. Pinion and transfer-case output seals weep too. Mostly this is money rather than doom, but the rear main seal is a big job.
  6. 06
    Check the radiator tanksFactory TJ radiators have plastic end tanks crimped to an aluminum core. Quadratec says many start leaking at the upper seams around 100,000 miles. Look for green crust and a coolant smell.
  7. 07
    Shift into 4-Low, twiceThe factory 'Z-bar' transfer-case linkage pops out of worn plastic bushings, and the symptom is a Jeep that won't go into 4-Low. The bushings are cheap; a missed diagnosis is not.
  8. 08
    Judge the modificationsA lifted LJ needs a longer or adjustable track bar, alignment correction and often a slip-yoke eliminator above 2 inches of lift. Ask who did the work, and inspect welds on frame repairs and brackets.

Spotting the real thing

"LJ" is an unofficial nickname. Jeep sold it as the Wrangler Unlimited, so the VIN, the wheelbase and the axles are how you tell one apart, and how you spot a stretched TJ or a Sport wearing Rubicon parts.

  1. ID
    VINIn BaT-listed VINs we checked, an Unlimited reads 1J4FA44S… and an Unlimited Rubicon 1J4FA64S…, while short-wheelbase trucks have a 9 as the 7th character (1J4FA49S Sport, 1J4FA69S Rubicon). NHTSA's decoder doesn't reliably separate Unlimiteds from short-wheelbase trucks, so confirm with a tape measure: 103.4 in between the axle centers.
  2. ID
    Wheelbase and length103.4 in wheelbase against 93.4 in for a TJ, and about 167 in long to the bumper. The rear doors aren't there, but the long rear quarters and cargo area are hard to miss.
  3. ID
    Rubicon hardwareUnlimited Rubicons have front and rear Dana 44s with lockers, the NV241OR (4:1 low range), diamond-plate rocker guards and 245/75R16 tires. Base Unlimiteds have a Dana 30 front, Dana 44 rear and the NV231 (2.72:1 low).
  4. ID
    Sahara EditionThe 2005 Sahara Edition Unlimited Rubicon is Light Khaki with a numbered dash badge, chrome grille and Sahara spare-tire cover.

Recalls & service bulletins

Open recalls follow the VIN, not the model. Run yours through NHTSA before you buy, and ask the seller for dealer records showing recall work.

Check a VIN at NHTSA ↗
Notable recalls
42RLE park pawl anchor shaft ↗2005–2006 · NHTSA 05V460000An improperly installed cup plug can let the shaft move so the transmission won't go into Park; dealers added a retaining bracket.
Six-speed clutch master cylinder rod ↗2006 · NHTSA 06V147000The linkage rod can break so the clutch won't disengage; replaced free.
Clutch pedal interlock switch ↗2006 · NHTSA 15V222000 (Chrysler R13)Switch springs can break, letting the engine start in gear without the clutch pressed; switch replaced free.
The one you’ll own someday

For sale now

2004–2006 · USWrangler Unlimited (LJ)
2004–2006 · USWrangler (search 'Unlimited' in listings)
2005–2006 · USRubicon Unlimited (LJR)
PART 04

Owning one

Baseline service, the repairs you’ll actually do, and where the manuals live.

Post-purchase baseline

After you buy it

Assume nothing has been done. Even a low-mile LJ is now 20 years old, so rubber, coolant and gear oil have aged regardless of mileage. On 2005–06 trucks, put the OPDA at the top of the list. On every LJ, put the frame inspection there too, before you spend a cent on mods.

Engine oil & filterSAE 10W-30 · 6 qt with filter (4.0 L)Then per the owner's manual schedule [CONFIRM IN MANUAL]

Look at the oil-filter adapter gasket and the rear main seal while you're under there: both are common 4.0 leak points.

Oil pump drive assembly (2005–06)Updated OPDA with relocated sealOnce, unless there are receipts

Listen for the 'laughing monkey' squeal; the replacement must be indexed to keep the cam sensor in sync.

Engine air filterFactory airbox elementInspect at every oil change; more often on dusty trails

[CONFIRM part fitment for your intake]

Spark plugs6 plugs (Crown 56041402AB listed for 1999–06 TJ & Unlimited)Replace now if there's no record [CONFIRM IN MANUAL]

Check the plug wires and coil while you're there.

Coolant, thermostat & hoses10.5 qt (4.0 L); coolant type per the cap/manual [CONFIRM IN MANUAL]Flush now; replace the thermostat and hoses if they're original

Inspect the radiator's plastic end tanks for seepage at the upper seams, a known 100k-mile failure.

Serpentine beltCrown 4060882 listed for 2000–06 TJ & Unlimited 6-cylReplace if it's cracked, glazed or of unknown age

Spin the tensioner and idler pulleys while the belt is off.

Automatic transmission (42RLE)ATF+4 · 4 qt service fillDrain and refill now, with a new filter

A service fill only replaces part of the fluid. Do two drain-and-fills rather than a high-pressure flush.

Manual transmission (NSG370)3.17 pints; Mopar Manual Transmission Lubricant (as specified for the NSG370) [CONFIRM IN MANUAL]Change now if there's no record

The NSG370 uses a hydraulic clutch with a dual-mass flywheel. Check the clutch fluid (DOT 3) too.

Transfer caseNV231: 2.2 pints · NV241 Rock-Trac: 4.2 pints · ATF+4Change now

Check the output seals and the shifter-linkage bushings at the same time.

Front & rear differentialsDana 30: 2.5 pints · Dana 44: 4.0 pints · GL-5 80W-90 or 75W-140 synthetic; Rubicon 75W-140; Trac-Lok rear needs 4 oz of limited-slip additiveChange both now, and after any deep water crossing
Driveshaft & front axle U-jointsGreasable 1310 driveshaft joints · axle-shaft U-jointsGrease now and at every oil change if greasable
Brake & clutch fluidDOT 3Flush now, then every 2–3 years [CONFIRM IN MANUAL]
Front-end inspection & toeTrack bar, tie rods, drag link, ball joints, bushingsNow, and after any lift or hard trail day

Re-torque the front-end hardware. Set toe to about 1/16 in in, then get a proper alignment.

Frame & body-mount inspectionRear lower control-arm mounts, transfer-case crossmember, center body mountsNow, then every spring in salt country

Clean, treat and oil the frame inside and out. Catching surface rust now saves a welder later.

For the hands-on owner

Common repairs

The jobs owners actually end up doing, rated for a competent home mechanic with a decent tool kit. Always confirm torque figures, fluids and procedures against the factory service manual for your VIN, and work safely — support the truck on stands, never just a jack. You do this work at your own risk; see the disclaimer. Some parts links are affiliate links.

Replace the oil pump drive assembly (2005–06 4.0)
DIFFICULTY · 3 / 5TIME · An afternoonSHOP COST · Parts plus labor; ExtremeTerrain rates the install 'difficult' and suggests a professional
SYMPTOMSA squeak or 'laughing monkey' chirp from the back of the engine, sometimes with a check-engine light. Left alone, Quadratec warns, OPDA failure can damage the engine.
THE FIXThe OPDA sits in the block where a distributor would be. It drives the oil pump and carries the camshaft position sensor, so it must go in with the engine at top dead centre on cylinder 1 and be indexed so the cam sensor stays in sync with the crank. Follow the factory service manual's alignment procedure. Remove the cam sensor, unbolt the hold-down and lift the old drive out. Fit the replacement with a new gasket at the same orientation, then check cam/crank sync with a scan tool. ExtremeTerrain says the factory unit's two bronze bushings sit either side of a seal that starves the upper bushing of oil, and the redesigned part moves the seal above the top bushing.
TOOLS & PARTSSocket set · factory service manual for TDC and indexing · scan tool to verify cam/crank sync · new camshaft position sensor (5149034AA for 2005–06 4.0) if the old one is suspect.
Repair rotted rear control-arm frame mounts
DIFFICULTY · 5 / 5TIME · A weekend per sideSHOP COST · Frame sections plus welding; Quadratec calls shop cost 'prohibitive' for an old Jeep
SYMPTOMSFlaking, swollen or holed frame around the rear lower control-arm brackets, the transfer-case crossmember or the central body mounts. Quadratec's correspondent found all three on a 1998 TJ with 190,000 miles.
THE FIXOnly for someone who can cut and weld. Support the frame on stands, jack the axle, then unbolt the upper and lower control arms on one side, the sway-bar link and, if needed, the shock. Mark at least 1 inch of overlap and cut out the rotten section and the old arm mounts, without cutting the body mount and keeping clear of brake and fuel lines. Mock up the new section, grind to bare metal, measure, tack, measure again, then weld it fully. Prime and coat it, and refit the arms with thread locker and correct torque. Re-check after a day, or a mile, and then monthly. One side at a time.
TOOLS & PARTSWelder · cutoff wheel and grinder · jack stands · floor jack · torque wrench · thread locker · rust-proof coating. Rust Buster sections are side- and year-specific (2003–06 differ from 1997–02).
Hunt down death wobble and set toe in the driveway
DIFFICULTY · 2 / 5TIME · An afternoon to diagnose; minutes to set toeSHOP COST · Usually a track-bar bushing, tie-rod end or ball joints, plus an alignment
SYMPTOMSViolent front-end shake after a bump, usually at 45–65 mph, that stops only when you slow right down.
THE FIXStart at the front track bar. With the Jeep on the ground, have a helper rock the steering wheel a quarter turn each way while you watch both track-bar ends and the bracket holes; any side-to-side movement is a fault. Then check the tie-rod ends, drag link, ball joints, control-arm bushings, wheel bearings and tire balance. Quadratec says a steering stabilizer rarely fixes the cause. Replace the worn part and re-torque the front-end hardware. Set toe-in by loosening the tie-rod sleeves and turning the tie rod until the front of the tires is about 1/16 inch (no more than 1/8 inch) closer than the rear. Center the wheel with the drag-link turnbuckle, then get a proper alignment.
TOOLS & PARTS13 mm and 15 mm sockets · tape measure · pipe wrench or locking pliers · a helper · torque wrench.
Replace the radiator before the plastic tank lets go
DIFFICULTY · 2 / 5TIME · An afternoonSHOP COST · Radiator plus coolant
SYMPTOMSCoolant smell, green crust or seepage at the upper tank seam, often around 100,000 miles, and creeping temperatures on the trail. OffroadXtreme notes that the 4.0 runs hot and recommends an all-aluminum radiator.
THE FIXWith the engine cold, drain the coolant and remove the upper and lower hoses. On automatics, disconnect the transmission cooler lines and cap them. Unbolt the fan shroud and lift it back over the fan, then remove the radiator mounts and lift the radiator out. Transfer any brackets, fit the new radiator and shroud, reconnect everything, refill and bleed the air out with the heater on high. Buy the right radiator for your transmission: Griffin's ExactFit listed here is for manual-transmission Jeeps, and CSF's 3426 is specific to 2005–06.
TOOLS & PARTSDrain pan · pliers for the hose clamps · line wrench for the cooler lines · funnel · coolant to the spec on the cap and in the owner's manual.
Replace a throttle position or crank sensor
DIFFICULTY · 1 / 5TIME · Under an hour (Quadratec's TPS how-to)SHOP COST · One sensor
SYMPTOMSStalling, rough idle or random check-engine lights. Quadratec's example was a TJ throwing P0122 that stalled while driving; automatics rely on the TPS to run properly. Aging crankshaft-position, throttle-position and oxygen sensors are all common failures.
THE FIXFor the TPS: disconnect the negative battery terminal, then unplug the TPS, IAC motor and MAP sensor connectors. Remove the intake tube and unclip the throttle cable (plus the kickdown and cruise cables where fitted). Remove the four throttle-body bolts, take the TPS off with a T25 Torx, fit the new sensor with the supplied hardware, and refit the throttle body, replacing the gasket if it's tired. For a crank sensor, Mopar's 4727451AA is listed for 2003–06 4.0 TJs.
TOOLS & PARTS13 mm (or 1/2 in) socket for the battery · 5/16 in driver · 10 mm socket · T25 Torx · code reader.
Fix a transfer case that won't go into 4-Low
DIFFICULTY · 1 / 5TIME · Under an hourSHOP COST · A few dollars in bushings, or an adjustable linkage
SYMPTOMSThe lever moves but the transfer case won't fully engage 4-Low, or pops out of it. Quadratec says the factory 'Z-bar' linkage pops out of worn plastic bushings.
THE FIXPut the lever in neutral, chock the wheels and crawl under. Pry the linkage rod ends off the shifter and transfer-case arms, replace the worn plastic bushings, and snap the linkage back on. If the Z-bar is bent or the geometry has changed after a lift, fit an adjustable linkage and set it so the lever fully reaches every detent. Then test 4-Hi, N and 4-Lo with the engine running.
TOOLS & PARTSFlat screwdriver or trim tool · pliers · wheel chocks.
Replace a front axle U-joint and unit bearing
DIFFICULTY · 3 / 5TIME · Half a day per sideSHOP COST · U-joint plus hub
SYMPTOMSA squeak that fades as speed rises, a vibration or bind on slow turns as if you were in 4WD, and visible play in the axle-shaft U-joint. Quadratec's correspondent found the hub was worn too once it was apart.
THE FIXJack up the axle and remove the wheel. Remove the two caliper bolts and hang the caliper so it isn't supported by the brake hose, then pull the rotor. Stop the hub from turning and break the 36 mm axle nut loose with a long breaker bar. Remove the three bolts behind the knuckle and tap the hub out. Slide the axle shaft out, remove the U-joint clips and press out the old joint. Press in the new joint, being careful not to disturb the needle bearings, then refit the clips, shaft, hub and brakes. Anti-seize the hub, torque everything to spec, and expect the other side to need the same soon.
TOOLS & PARTS36 mm socket · big breaker bar · 13 mm sockets · press (strongly preferred) · snap-ring pliers · anti-seize · torque wrench.
Stop the rear main seal leak
DIFFICULTY · 4 / 5TIME · A long day or moreSHOP COST · Seal kit plus oil-pan gasket; labor-heavy if paid for
SYMPTOMSOil dripping from the joint between engine and transmission and a wet bottom of the bellhousing. Rule out the valve cover and oil-filter adapter gasket first, because oil runs downhill.
THE FIXClean the area and confirm the source. The seal is reached from below, which means dropping the oil pan. OffroadXtreme notes that on a TJ this can mean lowering the front axle to get the pan out. With the pan off, replace the seal following the kit's instructions and the factory manual's torque specs, then refit the pan with a new gasket and refill the oil. Do the oil-filter adapter O-rings while you're under there.
TOOLS & PARTSJack stands and floor jack (to lower the front axle if needed) · torque wrench · RTV per the factory manual · drain pan · factory service manual.

Manuals & documentation

Asked on every forum

Jeep Wrangler Unlimited (LJ) questions, answered

What's the biggest tire I can fit without a lift?

The LJ uses the TJ's axles, flares and suspension, so the TJ answer applies: Four Wheel Trends puts the stock-suspension limit at about a 31x10.50, which may still rub at full flex until you add a washer or two to the steering stops. Jeep itself sent the Rubicon Unlimited out on LT245/75R16 (about 31-inch) tires at stock height. For 33s, plan on a lift; Quadratec's buyer's guide pairs 33s with a 3-inch-class suspension lift.

SOURCE · FOUR WHEEL TRENDS · QUADRATEC
What's the difference between an LJ and a TJ?

The LJ has 10 more inches of wheelbase (103.4 in against 93.4 in), is about 15 inches longer overall, and has 2 more inches of rear legroom and 13 more inches of cargo length. It tows 3,500 lb instead of 2,000. Every LJ also got a Dana 44 rear axle (limited-slip on standard models, locking on the Rubicon), which many short TJs lacked.

SOURCE · WIKIPEDIA · JALOPNIK
How many LJs were built?

Jalopnik's tally from forum and sales data puts it at about 47,000 across 2004–2006, roughly 20 percent of Wrangler sales in that period. Driving Line says a little over 46,000, fewer than 13,000 of them Rubicons. The 2005 Sahara Edition Unlimited Rubicon was a numbered run of 1,000.

SOURCE · JALOPNIK · DRIVING LINE · WIKIPEDIA
Why are LJs so expensive now?

There's never been a replacement. It's the only factory Wrangler with two doors, a long wheelbase, coil springs and the 4.0 straight six, and the Rubicon version adds lockers at both ends. Hagerty says late TJs, 'especially the Unlimited Rubicon,' have been the priciest TJs on the market.

SOURCE · HAGERTY · JALOPNIK
Which years and drivetrains should I look for?

2005–06 brought the NSG370 six-speed manual. Those years also need the OPDA checked. The 2005–06 Rubicon Unlimited is the one with front and rear Dana 44s, air lockers and the 4:1 Rock-Trac. A 2004 or non-Rubicon LJ still has the Dana 44 rear and is a better starting point for a build than a Dana 35 TJ.

SOURCE · WIKIPEDIA · QUADRATEC
How much can it tow?

Jeep rated the LJ at 3,500 lb, against 2,000 lb for the short-wheelbase TJ.

SOURCE · WIKIPEDIA · JALOPNIK · ROCKCRAWLER (JEEP SPECS)
What fluids does it take?

Quadratec's factory-based chart gives the 4.0 6 qt of 10W-30 with a filter and 10.5 qt of coolant. The 42RLE takes ATF+4, 4 qt at a service fill. The NSG370 takes 3.17 pints. The NV231 takes 2.2 pints and the NV241 Rock-Trac 4.2 pints of ATF+4. The Dana 30 takes 2.5 pints and a Dana 44 4.0 pints of GL-5 80W-90 or 75W-140 synthetic. Rubicons specify 75W-140 synthetic, and a Trac-Lok rear needs 4 oz of limited-slip additive.

SOURCE · QUADRATEC · EXTREMETERRAIN
What's the OPDA problem?

The oil pump drive assembly on 2005–06 4.0 engines can wear. The warning sign owners describe is a 'laughing monkey' noise, and if it's ignored the engine can be damaged. Replacements with a relocated seal are cheap; the indexing to keep the cam sensor in sync is the fiddly part.

SOURCE · QUADRATEC · EXTREMETERRAIN
What fuel economy and range should I expect?

Jeep's 2005–06 TJ spec sheet originally listed 16/20 mpg (city/highway) for the 4.0 with either transmission, on the short-wheelbase truck. EPA's revised figures on fueleconomy.gov are lower: 13/16 for the automatic and 13/17 for the six-speed. The LJ carries a 19-gallon tank (Jeep's 2004½ spec sheet). Bigger tires, a lift and a roof load cost several mpg.

SOURCE · QUADRATEC SPECS · FUELECONOMY.GOV · ROCKCRAWLER
What about the low belly and the rear overhang?

Jalopnik flags both. The departure angle is 27.7 degrees, and the transfer-case skid hangs low, so a high-clearance or 'tummy tuck' skid is a common first mod. Rough Country's 1126 is listed for 2003–06 TJ and Unlimited.

SOURCE · JALOPNIK · QUADRATEC
Do I need a slip-yoke eliminator if I lift it?

Quadratec says lift-kit makers strongly recommend an SYE and a CV driveshaft above 2 inches of lift, and treat it as required at 4 inches or more, to cure vibration and stop the slip yoke pulling out of the transfer case.

SOURCE · QUADRATEC
PART 05

Building one

Who makes the good stuff, where owners gather, and who to watch.

Common modifications & who does them

BELLY SKID / TUMMY TUCKThe LJ's low transfer-case skid is the first thing to drag. A high-clearance skid tucks it up into the frame.
SUSPENSION LIFT2–4 inches clears 33s. Above 2 inches, budget for an adjustable track bar, alignment correction and an SYE with a CV driveshaft.
LOCKERSNon-Rubicon LJs have only a rear limited slip. Selectable lockers turn an LJ Sport into most of a Rubicon.
ARMOR: BUMPERS, CORNERS, SLIDERSThe long rear overhang and the plastic corners are what get hurt. Steel rear corners and rocker sliders are standard trail kit.
FRAME REPAIRRust Buster sells bolt-up-and-weld replacement sections for the TJ's known rot zones.
AXLE TRUSS & PROTECTIONBigger tires bend the Dana 30 front tubes first. Trusses and diff guards are cheap insurance.

Clubs & events

Resources

Channels, accounts & forums

All Jeep resources →
SourcesWikipedia — Jeep Wrangler (TJ)Wikipedia — Jeep Wrangler (JK)Jalopnik — Why the 2004 to 2006 Jeep Wrangler Unlimited 'LJ' is the holy grail of Jeeps (David Tracy, 2019)JK-Forum — Jeep Wrangler LJ already looks like a future classicHagerty — 5 Jeeps that have doubled in value in the last 5 yearsQuadratec — Jeep Wrangler TJ specifications 2005–2006Quadratec — Jeep Wrangler fluid capacitiesExtremeTerrain — Jeep Wrangler fluid capacitiesQuadratec — Used Jeep Wrangler inspection checklist by generationQuadratec — How to repair a Wrangler lower rear trail-arm mount (Rick Rotondo)OffroadXtreme — Buyer's guide: how to buy the perfect TJ WranglerQuadratec — Jeep death wobble: causes, symptoms, fixes & preventionQuadratec — How to perform a driveway alignment on your Jeep TJQuadratec — How to replace a throttle position sensor on a Jeep Wrangler TJQuadratec — How to install a Jeep Wrangler front axle U-joint and hubQuadratec — What is a slip yoke eliminator kitExtremeTerrain — Crown oil pump drive, 2005–06 4.0 L TJ (product description)RME4x4 — 2006 LJ gas tank capacityExtremeTerrain — Ultimate tire size guide for Jeep WranglersWikimedia Commons — Category: Jeep Wrangler Unlimited Rubicon (TJ)Four Wheel Trends — Largest tire on a stock Jeep WranglerRockcrawler.com — 2004½ Jeep Wrangler Unlimited specificationsDriving Line — Long live the LJ: is this the perfect Wrangler?Quadratec — Everything Jeep Wrangler Buyer's Guide (PDF)fueleconomy.gov — Jeep Wrangler/TJ 4WD EPA ratingsWikipedia — Jeep Wrangler (TJ): Wrangler UnlimitedRockcrawler.com — 2004½ Jeep Wrangler Unlimited specificationsQuadratec — 2006 Jeep Wrangler TJ specs (contains errors; used only for cross-checks)Driving Line — Long live the LJ: is this the perfect Wrangler?Offroaders.com — Jeep Wrangler TJ UnlimitedNHTSA — recalls API, Jeep Wrangler 1987–2006NHTSA vPIC — VIN decoder (used on VINs from BaT listings)fueleconomy.gov — Jeep Wrangler 4WD EPA ratings by yearQuadratec — Wheel bolt patterns & typical lug nut torque specificationsExtremeTerrain — TJ Wrangler torque specsQuadratec — Everything Jeep Wrangler Buyer's Guide (PDF)Bring a Trailer — Jeep Wrangler TJ (1997–2006) results (Unlimited sales)Quadratec — Bishko factory-authorized technical service manuals, 87–04 Wrangler YJ & TJRed Rock 4-Wheelers — Easter Jeep SafariJalopnik — Why the 2004 to 2006 Jeep Wrangler Unlimited LJ is the holy grail of JeepsFour Wheel Trends — Largest tire on a stock Jeep Wrangler