DIY repair · Steyr-Puch Pinzgauer 710 / 712

Rebuild the mechanical fuel pump

DIFFICULTY 2 / 5TIME ≈ An evening (the write-up's author is not a mechanic)COST Repair kit about $38 at Swiss Army Vehicles

Symptoms

Long cranking after the truck has sat for a few days, getting worse over time, and a wet patch under the pump.

The fix, step by step

  1. Remove the engine cover and air filter.
  2. Clamp the fuel hoses a few inches from the ends and twist them off the pump, then undo the two 13 mm base nuts and lift the pump, its push rod and the plastic guide out.
  3. Clean the outside before opening it.
  4. Replace the diaphragm and gaskets in the top section.
  5. Then take out the side panel and spring, remove the lever-pivot circlips and fit the new lower parts (the kit includes spare circlips).
  6. Grease the lever, refit the pump with new gaskets, and crank in 10-second bursts until fuel arrives.

Tools & part numbers

  • 13 mm open-ended wrench
  • small and medium flat screwdrivers
  • two hose clamps
  • grease. The write-up's kit was part number 712.1.08.560.0.

Where to buy the parts

Fuel pump repair kit (7121085600)Swiss Army Vehicles ↗Amazon ↗
Gasket, fuel pump base (7121081151)Swiss Army Vehicles ↗Amazon ↗
Complete fuel pump (7121081210), if the body is wornSwiss Army Vehicles ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Steyr-Puch Pinzgauer 710 / 712 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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