DIY repair · Chevrolet K5 Blazer (1st generation)

Rebush the leaf springs and shackles

DIFFICULTY 3 / 5TIME ≈ A dayCOST Bushing kit plus new hardware

Symptoms

Clunks over bumps, vague steering, a truck that leans or sits low on one side, or cracked rubber at the spring eyes and shackles.

The fix, step by step

  1. Support the frame and take the weight off one spring at a time.
  2. Remove the shackle and eye bolts, burn or press out the old bushings and fit the new ones.
  3. Offroad Design's leaf-spring bushing page lists which bushing fits each spring position.
  4. If the truck leans, ORD's advice is to measure the free arch of the springs on the floor and swap them side to side before blaming the spring rate.
  5. Torque the bolts with the truck at ride height.

Tools & part numbers

  • Floor jack and stands
  • press or bushing tool
  • torch for old rubber
  • penetrating oil
  • torque wrench

Where to buy the parts

Universal 1969–1991 full vehicle bushing kit with HD front shacklesOffroad Design ↗Amazon ↗
Front and rear leaf spring bushingsOffroad Design ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Chevrolet K5 Blazer (1st generation) parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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