DIY repair · Land Rover Range Rover P38A

Cooling hose and thermostat refresh (GEMS V8)

DIFFICULTY 2 / 5TIME Half a dayCOST About $260 for a complete hose and thermostat kit, plus coolant

Symptoms

An ageing cooling system on a 4.0 or 4.6. Cracked or soft hoses, a high or overfilling expansion tank, or a heater that blows lukewarm. On these engines, overheating is what leads to slipped liners and blown head gaskets.

The fix, step by step

  1. Remove the reservoir cap and drain the system from the radiator's bottom plug with a 12 mm Allen socket.
  2. Expect roughly 11–12 litres (about 3 US gallons).
  3. The thermostat is an external 'artificial heart' unit held by its hoses next to the radiator.
  4. Replace it with the lower hose from underneath, then do the top hose, heater hoses and bypass hoses.
  5. While the hoses are off, unbolt and check the metal down-tube for rust blockage.
  6. There is no bleed screw.
  7. Fill, warm the engine fully, let it cool completely, then top up again.
  8. Run the heater to confirm the core isn't air-locked.

Tools & part numbers

  • 12 mm Allen socket on a ½-in drive
  • hose-clamp pliers
  • 5-gallon drain pan
  • Atlantic British kit 9369SKA (1995–99 GEMS trucks)

Where to buy the parts

Radiator hose kit — thermostat/bypass hoses (P38 '95–'02)Lucky8 ↗Amazon ↗
Thermostat & housing (P38 4.0/4.6 V8)Lucky8 ↗Amazon ↗
P38 coolant hose & thermostat kitAtlantic British ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Land Rover Range Rover P38A parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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