DIY repair · Mitsubishi Pajero / Montero (First Generation)

Inspect the pitman-arm ball joint and steering boots

DIFFICULTY 2 / 5TIME ≈ 1–2 hoursCOST Free to inspect; a pitman arm or ball joints if worn

Symptoms

Wander, play at the wheel, or split ball-joint boots. Mitsubishi Japan's notice lists every first-generation code (L041G–L149G). It warns that on old, hard-used trucks with integral ball-nut steering, a corroded pitman-arm ball joint can break and cause loss of steering.

The fix, step by step

  1. Lift the truck and rock each steering rod and arm by hand.
  2. Look for play, loose mounts, bends and missing split pins.
  3. Replace any ball joint whose boot is cracked, because water has probably got in.
  4. To check the pitman joint, loosen the relay-rod nuts at the pitman and idler arms but leave them on, break the tapers, then remove the nuts and the rod (idler end first).
  5. Push the boot up, wipe off the grease and feel the stud where the boot lip runs.
  6. A dent or catch means a new pitman arm.
  7. If it's smooth, grease the boot lip with molybdenum-disulfide chassis grease, refit, torque the nuts to 44 N·m and grease through the nipple.
  8. Mitsubishi recommends new boots every five years on trucks used off-road.

Tools & part numbers

  • Jack and stands
  • ball-joint separator
  • torque wrench
  • grease gun
  • molybdenum-disulfide chassis grease.

Where to buy the parts

Steering parts, 1989 Montero 2.6RockAuto ↗Amazon ↗
Steering parts, 1989 Montero 3.0 V6RockAuto ↗Amazon ↗
Parts catalog, 1988 Dodge Raider 2.6RockAuto ↗

Hunting a used or discontinued part? Search eBay Motors for Mitsubishi Pajero / Montero (First Generation) parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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