DIY repair · Lexus GX 460

Coolant valley leak

DIFFICULTY 4 / 5TIME ≈ 6–8 hours shop labor, a long weekend DIYCOST About $1,500 at a dealer (≈ $200 parts + 6–8 h labor). About $110 minimum DIY.

Symptoms

The coolant level keeps dropping, with pink or red coolant running down the back of the engine and the transmission bell housing. It typically appears around 100k miles on 1UR-FE engines.

The fix, step by step

  1. Disconnect the battery and remove the engine cover and intake.
  2. Unbolt the intake manifold (ten 10 mm fasteners), then the EGR cooler, bypass lines and PCV housing.
  3. Lift the front of the PCV housing before sliding it forward.
  4. Scrape and clean the valley plate flange, apply fresh FIPG, then reassemble to torque spec with new gaskets and O-rings.
  5. Refill with Toyota Super Long Life coolant and bleed.
  6. Many owners do the water pump and thermostat while they're in there.

Tools & part numbers

  • E8 female Torx
  • 10–14 mm sockets and extensions
  • torque wrench (7–35 ft-lb)
  • plastic scrapers
  • brake cleaner
  • shop vac
  • FIPG 00295-00103
  • coolant pipe O-rings 96761-35035 (×2)
  • intake gaskets 17171-0S030 (×2)
  • EGR gaskets 25685-38010 and 25629-38010
  • PCV valve 12204-38010 (optional)

Where to buy the parts

Intake manifold gaskets, 2015 GX 460RockAuto ↗Amazon ↗
EGR cooler gaskets, 2015 GX 460RockAuto ↗Amazon ↗
Coolant (Toyota Super Long Life or equivalent), 2015 GX 460RockAuto ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Lexus GX 460 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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