DIY repair · Land Rover Discovery Series II

Td5 fuel pressure regulator

DIFFICULTY 2 / 5TIME ≈ 1 hourCOST Regulator about £80 (discovery2.co.uk, 2008)

Symptoms

Diesel leaking from the back of the engine on the driver's side; fuel smell.

The fix, step by step

  1. Remove the acoustic cover and the engine lifting bracket for room.
  2. Loosen the top two bolts, unplug the sensor, remove the hidden bottom bolt with a long extension, then release the two quick-release fuel pipes and the last bolt.
  3. Don't lose the small gauze filter and O-ring behind the regulator.
  4. Fit a new gasket and O-ring, torque the three bolts to 25 Nm (18 lb-ft), reconnect and prime the system.
  5. Order the regulator by chassis number: the 2003-on version has an extra return pipe.

Tools & part numbers

  • 1/4-in ratchet and extensions, 10 and 13 mm ratcheting spanners, torque wrench
  • regulator, gasket and O-ring

Where to buy the parts

MSX100080 fuel pressure regulator gasket, Td5LR Direct ↗Amazon ↗
Td5 fuel pressure regulator (search)Rovers North ↗

Hunting a used or discontinued part? Search eBay Motors for Land Rover Discovery Series II parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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