DIY repair · Toyota Land Cruiser FJ62

Fuel tank leak and the 91V-110 recall

DIFFICULTY 3 / 5TIME ≈ Half a day to drop and replace the tankCOST Free if the recall is still open and parts are available; otherwise a tank, filler hose and lines

Symptoms

Fuel smell, or fuel dripping near the rear axle, especially when filling. NHTSA owner complaints describe a tank split at a spot weld and a corroded fuel line in the left rear wheel well.

The fix, step by step

  1. NHTSA campaign 91V-110 covers 1980–1990 Land Cruisers, including every FJ62 year: heat and load can pressurize the tank and crack the welds that hold its internal separator, and Toyota's remedy was a new, improved tank.
  2. Run the VIN through NHTSA's recall lookup and ask a Toyota dealer whether the work was ever done; several owners told NHTSA the parts weren't available when they tried.
  3. If you're replacing it yourself, drain the tank, support it on a jack, disconnect the filler hose, lines and sending unit, and drop it.
  4. While it's down, replace the rubber filler hose and grommets and inspect the steel fuel lines, which can corrode through.

Tools & part numbers

  • Fuel-safe drain container
  • floor jack
  • sockets and extensions
  • line wrenches
  • new hose clamps

Where to buy the parts

Fuel tank assembly, OEM Toyota, 60 Series (GAS60241) — confirm fitment by VINCruiserTeq ↗Amazon ↗
Fuel tank filler hose, 60/62 Series (EGF772136X)CruiserTeq ↗Amazon ↗
Gas tank filler tube grommet, OEM Toyota, 6x Series (INT92002)CruiserTeq ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Toyota Land Cruiser FJ62 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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