DIY repair · Jeep Gladiator JT

Manual trucks: clutch recall status, then clutch replacement

DIFFICULTY 4 / 5TIME ≈ A dayCOST Free under recall where open; otherwise a clutch kit and a long day

Symptoms

A burning smell after slow off-road work or towing, slipping, or a 'clutch overheating' message. NHTSA recalls 20V-124, 21V-028 and 23V-116 cover pressure plates that can overheat and fracture on 2020–2023 manual Gladiators.

The fix, step by step

  1. Check the recalls first; the dealer remedy is a new clutch assembly and software.
  2. For a worn clutch on a truck that's already been remedied, support the truck, drop the front and rear driveshafts and the transfer case, unbolt the starter and bellhousing, and lower the transmission.
  3. Fit the new clutch and flywheel to the manufacturer's specifications, refit everything, bleed the hydraulics and follow the service manual for any clutch or software relearn.

Tools & part numbers

  • Transmission jack
  • clutch alignment tool
  • torque wrench
  • jack stands
  • service manual

Where to buy the parts

Centerforce II clutch kit, JL/JTQuadratec ↗Amazon ↗
Centerforce dual-friction clutch kit with flywheel, JL/JTQuadratec ↗Amazon ↗
Mopar 68333561AB clutch pedal sensor, JL/JTQuadratec ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Jeep Gladiator JT parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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