DIY repair · Toyota 4Runner 6th Gen

Front brake squeal fix (TSB pad and shim kit)

DIFFICULTY 2 / 5TIME Dealer flat-rate ≈ 0.9 hours (TSB op BR2503)COST Free under the 36-month/36,000-mile warranty; owners estimate ≈ $20 in shims and grease DIY

Symptoms

Squeal from the front brakes, typically when reversing and often worse cold. TSB T-SB-0046-25 applies to 2025 4Runner and 4Runner Hybrid (and 2024–25 Land Cruiser).

The fix, step by step

  1. Follow the bulletin's repair procedure (now T-SB-0006-26): remove the front pads, spread the caliper pistons with the wide piston-spreader tool, and fit the revised pad kit with the new anti-squeal shims and anti-rattle springs, greased with the supplied caliper grease.
  2. Owners on 4Runner6G.com believe the original shims were the culprit.
  3. Pump the pedal before driving and bed the pads in.

Tools & part numbers

  • Disc brake piston spreader (Toyota SST 09719-77020 / 09719-77050)
  • caliper grease
  • torque wrench
  • pad kit 04465-34040
  • shim kit 04945-0C060
  • fitting kit 04947-0C030

Where to buy the parts

Front pad kit (TSB, supersedes 04465-60380) (Toyota 04465-34040)ToyotaPartsDeal (Toyota OEM) ↗Amazon ↗
Front anti-squeal shim kit (supersedes 04945-60100) (Toyota 04945-0C060)ToyotaPartsDeal (Toyota OEM) ↗Amazon ↗
Front fitting kit / anti-rattle springs (Toyota 04947-0C030)ToyotaPartsDeal (Toyota OEM) ↗Amazon ↗
Brake caliper grease (Toyota 08887-80609)ToyotaPartsDeal (Toyota OEM) ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Toyota 4Runner 6th Gen parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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