DIY repair · International Scout 80 / 800

Front disc brake conversion

DIFFICULTY 3 / 5TIME A weekendCOST Kit plus a day of labor

Symptoms

Four-wheel drums that fade, pull or simply don't stop a V8 Scout on modern roads.

The fix, step by step

  1. The CPT kit sold by IH Parts America for 1966–71 800s with Dana 27 or 30 front axles includes new hubs, 11 3/4-inch vented rotors, caliper brackets, calipers, pads, stainless hoses, a disc/drum master cylinder, a proportioning valve and a pushrod.
  2. It reuses your wheel bearings, and the knuckles must be ground for caliper clearance.
  3. It replaces the dual-circuit master cylinder found on 1967 and later 800s.
  4. Single-circuit trucks and Scout 80s need extra hard lines.
  5. Some stock 15- and 16-inch drum-brake wheels won't clear the calipers.
  6. Bleed the whole system afterwards.

Tools & part numbers

  • Die grinder
  • flare-nut wrenches
  • bearing packer
  • brake bleeder
  • tube flaring tool for 80s and single-circuit trucks.

Where to buy the parts

CPT front disc brake kit, 1966–71 Scout 800/800A/800BIH Parts America ↗Amazon ↗
Front disc brake conversion kit, Scout 80–800Super Scout Specialists ↗Amazon ↗
Brake master cylinder, 1968–71 Scout 800/800A/800BIH Parts America ↗Amazon ↗
Power brake booster conversion kit, Scout 80–800Super Scout Specialists ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for International Scout 80 / 800 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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