DIY repair · Lexus GX 470

Secondary air injection pump (2005–2009)

DIFFICULTY 4 / 5TIME A long day. The intake manifold has to come off (GXOR).COST A mechanic quoted one ClubLexus owner about $2,000

Symptoms

A 'vacuum cleaner' whine for about 30 seconds after a cold start that gets rougher as the pump fails. Owners report codes including P2440, P2442, P2445 and P2432, and one reported random limp mode. GXOR says a failed system usually affects only cold-start emissions, not driveability.

The fix, step by step

  1. Scan the codes first.
  2. The pump and its air switching valves sit under the intake manifold, so the manifold has to come off to reach them.
  3. GXOR lists two routes: repair with a Dorman OE-replacement pump, or delete with a Hewitt Technologies bypass kit.
  4. A delete may fail emissions inspection where you live.
  5. One ClubLexus owner's bypass worked for about a year before P2445 returned.
  6. Fit new intake gaskets on reassembly.
  7. One owner said the pump was covered by a 10-year/150,000-mile extension, which has long expired on most trucks.

Tools & part numbers

  • Scan tool
  • socket set with extensions
  • torque wrench
  • intake manifold gaskets
  • air pump and switching valves

Where to buy the parts

Air (smog) pump, 2006 GX 470RockAuto ↗Amazon ↗
Air switching (diverter) valve, 2006 GX 470RockAuto ↗Amazon ↗
Intake manifold gasket, 2006 GX 470RockAuto ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Lexus GX 470 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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