DIY repair · Toyota Land Cruiser FJ60

Front knuckle rebuild

DIFFICULTY 3 / 5TIME ≈ Two days the first timeCOST $200–600 (Corsetti), mostly labor; kits about $120–160

Symptoms

Grease sludge leaking from the steering knuckles where axle grease has got past the seals.

The fix, step by step

  1. Pull the hub, spindle and Birfield, remove the knuckle caps and bearings, replace the inner axle seal, knuckle bearings and wiper seals, then repack and reassemble.
  2. Top shims set knuckle-bearing preload.
  3. On 1981 trucks, check whether the factory steering recall parts were fitted.

Tools & part numbers

  • Spring scale
  • seal driver
  • Cruiser Corps kit 595-102 or 514-109
  • knuckle shim and gasket kit 595-101
  • moly grease

Where to buy the parts

Knuckle rebuild kit (Japanese), FJ40/45/55/60/62 1975–90Cruiser Corps ↗Amazon ↗
Steering knuckle wiper kit, OEM (1958–90)Cruiser Corps ↗Amazon ↗
Front axle Birfield (inner axle) seal, 1968–90Cruiser Corps ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Toyota Land Cruiser FJ60 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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