DIY repair · Mercedes-Benz G-Class (second generation)

Transfer-case output seal leak

DIFFICULTY 3 / 5TIME Half a dayCOST $500–1,200

Symptoms

Drips under the centre of the truck, a wet transfer-case housing, low fluid at service, whine from the transfer case.

The fix, step by step

  1. Unbolt the affected driveshaft from the output flange (mark it for phasing), replace the output-shaft seal, inspect the flange for wear grooves and replace it if scored, then refill with Mercedes-approved transfer-case fluid.
  2. Clean the housing so you can spot any recurrence.

Tools & part numbers

  • Output-shaft seal
  • seal puller and driver
  • flange holding tool
  • MB-approved transfer-case fluid
  • paint marker
  • torque wrench

Where to buy the parts

Corteco transfer case output shaft seal, front outer (G 550 2019–2021)FCP Euro ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Mercedes-Benz G-Class (second generation) parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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