DIY repair · Dodge Ramcharger (first generation)

Service and reseal the NP203 transfer case

DIFFICULTY 3 / 5TIME ≈ 1 hour for a fluid change; a reseal takes much longerCOST Torque King's NP203 gasket and seal kit is $59.98

Symptoms

Oil dripping from the case or the output seals, a low fluid level, or a chain that has worn noisy. One forum veteran says the 203 is 'perfectly adequate and strong if the chain and sprockets are not worn out'.

The fix, step by step

  1. Torque King's Dodge transfer case chart, compiled from factory shop manuals, calls for SAE 10W-30 engine oil in the 1974–79 Ramcharger's NP203, with a capacity of 9 pints.
  2. Drain it, check the magnet and fluid for metal, and refill to the fill plug.
  3. If it's weeping, reseal the case with a gasket and seal kit, following the factory shop manual.
  4. A bearing kit is available if the case comes apart.
  5. If it seeps after a switch to synthetic oil, Torque King points out that old seals may not like the additives, so reseal it first.

Tools & part numbers

  • Drain pan
  • socket set
  • fluid pump
  • seal puller and drivers
  • factory shop manual

Where to buy the parts

NP203 gasket and seal kit (QU50371)Torque King 4x4 ↗Amazon ↗
NP203 bearing, seal and gasket kit (QU52338)Torque King 4x4 ↗Amazon ↗
Small parts kit for 1973–79 NP203 full-time cases (QU50294)Torque King 4x4 ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Dodge Ramcharger (first generation) parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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