DIY repair · Dodge Ramcharger (first generation)

Convert the NP203 to part-time

DIFFICULTY 3 / 5TIME ≈ a day, including case removalCOST Parts plus labor

Symptoms

Not a fault, just a choice. Owners convert for less driveline drag and wear on the road. Ramcharger Central is split: some say the fuel savings don't justify it, and others just leave the case in High Loc.

The fix, step by step

  1. Mile Marker's 203 Conversion Kit (PN 501) replaces the NP203's internal differential parts with a wedged-gear assembly, so the case works like a part-time unit.
  2. It installs with common tools, according to Mile Marker.
  3. Pull the case, follow the kit instructions and reseal it as you go.
  4. Then decide what to do with the front axle.
  5. SuperBurban says a full-time axle can stay as it is and simply turn with the front driveshaft.
  6. If you add locking hubs, remember that the 203's park pawl needs the front axle engaged, so fit drive flanges or leave the hubs locked.
  7. One forum veteran calls hub conversions for half-ton Dodges expensive and not very strong.
  8. Swapping in a 1981-or-later front axle is the alternative.

Tools & part numbers

  • Transmission jack
  • socket set
  • snap-ring pliers
  • torque wrench
  • kit instructions

Where to buy the parts

Mile Marker 203 Conversion Kit (PN 501)Mile Marker ↗Amazon ↗
NP203 gasket and seal kit for reassembly (QU50371)Torque King 4x4 ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Dodge Ramcharger (first generation) parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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