DIY repair · Lexus LX 450

Rear axle stud and cone-washer repair

DIFFICULTY 2 / 5TIME ≈ half a dayCOST Parts plus machining

Symptoms

Snapped rear axle-flange studs.

The fix, step by step

  1. The usual cause is a warped axle flange face from hammering on the shaft to free the cone washers.
  2. That loads one stud at a time until they break.
  3. Free the cone washers by tapping the stud ends with a brass drift, or use a small screwdriver in the washer slot.
  4. Have a warped flange refaced on a lathe so it sits square.
  5. Upgrading from 8 mm to 10 mm studs at the same time is a common choice.

Tools & part numbers

  • Brass drift
  • small screwdriver
  • new studs and cone washers
  • machine shop for refacing

Where to buy the parts

Hub/drive flange cone washer, AISIN (HUB60010)CruiserTeq ↗Amazon ↗
Axle studs and hardware (search)Cruiser Corps ↗
Rear axle parts (1997 LX450 catalog)RockAuto ↗

Hunting a used or discontinued part? Search eBay Motors for Lexus LX 450 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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