DIY repair · Lexus LX 450

Head gasket replacement

DIFFICULTY 5 / 5TIME Multi-day. The head has to go to a machine shop.COST Head machining $185–$650 depending on the work. Gaskets and seals about $260 (2013). One Expedition Portal member put a full shop job at $2,000+.

Symptoms

Coolant loss, overheating, combustion gases in the coolant (confirm with a block test kit) and coolant weeping at the head-to-block joint.

The fix, step by step

  1. Confirm with a combustion leak test first.
  2. Pull the head and have it checked for flatness, decked and pressure-tested.
  3. Shops also commonly do a valve job and new valve seals.
  4. Use a valve-grind gasket set, an EGR gasket, a water-return pipe gasket, a distributor O-ring and FIPG.
  5. OEM gaskets are the forum default.
  6. Cometic MLS gaskets need very flat, finely finished surfaces.
  7. Inspect the timing chain tensioner and the plastic guides while it's apart, because they can break, especially on 1993–early 1994 engines.
  8. Some owners wish they'd replaced the head studs too.

Tools & part numbers

  • Full metric socket set
  • torque wrench
  • engine hoist (optional)
  • combustion leak tester
  • FSM
  • gasket set and FIPG

Where to buy the parts

Engine gasket sets and head gaskets (1997 LX450 catalog)RockAuto ↗
Exhaust manifold-to-head gasket set, 1FZ (EGEX171FZSET)CruiserTeq ↗Amazon ↗
Valve cover gasket kit, 1993–1997 1FZ (VCC66020KIT)CruiserTeq ↗Amazon ↗
Thermostat gasket, FZJ80/LX450Cruiser Corps ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Lexus LX 450 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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