DIY repair · Toyota Land Cruiser FJ40

Floor pan replacement

DIFFICULTY 4 / 5TIME ≈ A weekend per sideCOST OEM-reproduction pan about $195 each

Symptoms

Soft or holed floors, often found with rotten body mounts on 1979–84 trucks.

The fix, step by step

  1. Pull the seats and floor mats, cut back to clean metal, fit and clamp the reproduction pan, and weld it in.
  2. IH8MUD's old-school advice: cut out the rust, weld in steel, and use filler only to smooth the surface.
  3. Seam-seal and paint underneath before refitting.

Tools & part numbers

  • Cut-off wheel
  • MIG welder
  • clamps
  • seam sealer
  • Cruiser Corps 605-111L (left front, 1979–1984 FJ40/FJ45)

Where to buy the parts

Floor pan, left front, FJ40/FJ45 1979–84 (605-111L)Cruiser Corps ↗Amazon ↗
Floor panel, driver side, FJ40 1965–9/1972Cruiser Corps ↗Amazon ↗
FJ40 floor panels (search, all years)Cruiser Corps ↗
Body mount set, FJ40 1958–78Cruiser Corps ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Toyota Land Cruiser FJ40 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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