DIY repair · Toyota Land Cruiser FJ40

Carburetor rebuild

DIFFICULTY 2 / 5TIME ≈ Half a dayCOST Keyster kit about $35

Symptoms

Hesitation, stumbling, rough idle or stalling at low rpm on a truck with an original carburetor.

The fix, step by step

  1. Read the carburetor number stamped on the body first: Cruiser Corps lists more than a dozen Keyster kits for FJ40, FJ45 and FJ55 carburetors from 1966 to 1984, matched by carb number and date range.
  2. Strip, clean and rebuild with the correct kit, set the float level, and check vacuum lines and choke operation while it's off.

Tools & part numbers

  • Screwdrivers
  • carb cleaner
  • correct Keyster rebuild kit (by carb number, e.g. 21100-60280 for 9/1973–9/1975)

Where to buy the parts

Keyster carburetor rebuild kits by carb number, FJ40/45/55 1966–84Cruiser Corps ↗Amazon ↗
Carburetor rebuild kit, FJ40/45/55/60 1975–87Cruiser Corps ↗Amazon ↗
Carburetor repair kits by year (1978 FJ40 4.2L)RockAuto ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Toyota Land Cruiser FJ40 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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