DIY repair · Jeep CJ-5

Ignition refresh or HEI swap (AMC sixes)

DIFFICULTY 2 / 5TIME ≈ Half a dayCOST The BustedJeep author paid $15 for a junkyard HEI

Symptoms

Hard starting, rough idle, hesitation and poor economy. Hagerty calls ignition the weak point of AMC-engined CJs, and Jeep-CJ.com's write-up blames the factory Duraspark.

The fix, step by step

  1. Start with a cap, rotor, plugs and wires.
  2. For a bigger upgrade, the Jeep-CJ.com HEI swap uses a 1976–82 GM inline-six HEI distributor with an AMC V8 drive gear.
  3. Mark the No. 1 position, remove the old distributor, install the HEI and run it from the constant-12 V firewall wire, not the resistor coil feed.
  4. Gap the plugs to .045 in.
  5. The firing order is 1-5-3-6-2-4.
  6. Set the timing with a light; the write-up says many owners use about 8° BTDC.
  7. CJs with a feedback ECM need it bypassed first.

Tools & part numbers

  • Timing light
  • volt meter
  • soldering iron
  • plug gapper
  • HEI distributor and AMC V8 drive gear
  • 8 mm plug wires

Where to buy the parts

Crown J8128445 distributor pickup, 1977–90 CJ/YJ 4.2LQuadratec ↗Amazon ↗
Performance Distributors DUI distributor, 1972–90 CJ 232/258Quadratec ↗Amazon ↗
Crown J4488760 points and condenser kit, 1966–74 CJ-5 6-cylQuadratec ↗Amazon ↗
Distributor cap, 1968 CJ-5 225 V6RockAuto ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Jeep CJ-5 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

The Boxy Dispatch · monthly

One new guide, one featured rig, one recall worth knowing. Monthly, no spam.

Subscribe and get a free printable inspection checklist for any truck we cover.