DIY repair · Jeep CJ-5

AMC 20 one-piece axle conversion (1976–83)

DIFFICULTY 3 / 5TIME ≈ Half a day to a dayCOST Crown RT23007 kit about $410 at Quadratec (October 2026)

Symptoms

Clunks on take-off, a rear hub working loose on its shaft, or worn and spun splines. Quadratec's listing explains the cause: the factory hardened hubs cut splines into softer axle shafts, leaving weak spots in the driveline.

The fix, step by step

  1. Replace the two-piece shafts and hubs with one-piece shafts that have the hub flange fixed to the shaft, which stops the splines spinning and handles torsional loads better.
  2. Remove the wheels, drums and pressed-on hubs (a hub puller is the usual tool), unbolt the bearing retainers and pull the shafts.
  3. Fit the new shafts with their bearings and seals, following the kit instructions.
  4. Fit new inner seals while the axle is apart, and refill with gear oil (plus friction modifier for a Trac-Lok).

Tools & part numbers

  • Hub puller
  • slide hammer
  • seal driver
  • torque wrench
  • Crown RT23007 kit (1976–83 CJ-5; not for Quadra-Trac)

Where to buy the parts

Crown RT23007 AMC 20 one-piece axle shaft kit, 1976–83 CJ-5Quadratec ↗Amazon ↗
OMIX 16534.03 outer axle seal, AMC 20 one-piece axlesQuadratec ↗Amazon ↗
OMIX 16536.08 axle bearing, AMC 20 one-piece axlesQuadratec ↗Amazon ↗
Yukon 80W-90 conventional gear oilQuadratec ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Jeep CJ-5 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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