DIY repair · Jeep CJ-5

Clutch bellcrank (Z-bar) rebuild

DIFFICULTY 2 / 5TIME ≈ 2–3 hoursCOST V6 bellcrank about $20 (Crown, Quadratec)

Symptoms

A sloppy or heavy clutch, trouble finding first, or linkage that falls apart. On Jeep-CJ.com, members say the plastic bushings wear out, and that the pivots can break once the motor mounts go.

The fix, step by step

  1. Check the motor mounts first, because a sagging engine stresses the bellcrank pivots.
  2. Unhook the linkage, remove the bellcrank and replace worn bushings and ball studs, or the whole bellcrank.
  3. One forum fix replaces the worn bushing with a ground-to-fit solid rod, with bolts welded into drilled ends as pivots.
  4. Grease everything and readjust free play.
  5. Some owners switch to a hydraulic clutch when engine torque keeps pushing the linkage out of the throwout lever.

Tools & part numbers

  • Wrenches
  • grease
  • new bushings or bellcrank
  • motor mounts if worn

Where to buy the parts

Crown 941232 clutch bellcrank, 1966–71 CJ-5/CJ-6 with V6Quadratec ↗Amazon ↗
CJ clutch bellcranks and bushings (all years)Quadratec ↗Amazon ↗
Crown engine mount, 1966–71 CJ-5/CJ-6 V6Quadratec ↗Amazon ↗
CJ OEM-replacement motor mountsQuadratec ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Jeep CJ-5 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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