DIY repair · Mercedes-Benz G 63 AMG

Turbo coolant lines & water pump

DIFFICULTY 4 / 5TIME A day or moreCOST Parts plus labor

Symptoms

Coolant loss with no obvious puddle, coolant crust or a sweet smell near the turbos, low-coolant warning, overheating. An MBWorld owner of a 2014 G 63 found a cracked coolant line at the driver-side turbo.

The fix, step by step

  1. Pressure-test the system to find the leak.
  2. Replace the turbo coolant feed and return lines as a set, and on a high-mileage engine do the water pump and thermostat housing at the same time.
  3. FCP Euro calls the lines 'a common failure item that can lead to coolant loss and engine overheating.' Access is tight.
  4. MBWorld owners disagree on whether it's a sensible DIY, so plan to remove intake parts.

Tools & part numbers

  • Cooling-system pressure tester
  • hose-clamp pliers
  • flare and line wrenches
  • MB 325.6 coolant
  • vacuum fill tool helpful

Where to buy the parts

Rein M278/M157 turbocharger coolant line repair kitFCP Euro ↗Amazon ↗
Genuine Mercedes M157 water pump, thermostat housing & turbo coolant line kitFCP Euro ↗Amazon ↗
Genuine Mercedes coolant, MB 325.6, 1 galFCP Euro ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Mercedes-Benz G 63 AMG parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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