MERCEDES-BENZ UNIMOG · 404 "UNIMOG S" · 1955–1980

Unimog 404

404.1 (U82)404.0 (U110)M180 2.2 I6 PETROLPORTAL AXLES6 FWD · 2 REV

“A 1.5-tonne army truck built like farm machinery, with portal axles, a petrol straight six and the top speed of a nervous moped. It's slow, thirsty and loud, and it goes places that make Jeep owners call for a tow. Learn to love gear oil.”

For this truck: Specs, fluids & intervals · Biggest tire at every lift · Recalls in the tracker · Best Mercedes Unimog years to buy · Printable inspection checklist

PART 01

Overview

Where it came from, why it matters, and how it changed year to year.

The story

The Unimog 404, sold as the Unimog S, is the most-built Unimog there has ever been: 64,242 of them left the Gaggenau plant between 1955 and 1980. It was also the odd one out. Earlier Unimogs were all-purpose machines for farmers, and the 404 was conceived as a small, very capable off-road truck, mainly for armies. Its price list didn't even offer the three-point hitch, rear PTO or hydraulics that made other Unimogs universal tools. What it had was a downswept frame, portal axles and a 2.2-liter petrol six, and that turned out to be plenty.

A TRUCK THE FRENCH ARMY ORDERED

French forces stationed in south-west Germany already ran about 450 early Unimogs when, in 1952, French officers watched test drives on the Sauberg proving ground near Gaggenau and started asking questions. Their wish list became a specification: something like the Unimog 2010, but wider and longer, good for 80 to 90 km/h, carrying 1.5 to 2 tonnes or ten to twelve soldiers, and running on petrol because France was a NATO member. Daimler-Benz chose the M 180 six from its passenger cars. The first prototype, the MU 80/0, ran in summer 1953 with a flat ladder frame and a boxy cab that looked nothing like the production truck.

The French then objected to the spare wheel taking up space on the bed where soldiers should sit. To hang it underneath, the engineers designed a downswept frame for the third prototype in mid-1954. It also let the chassis twist more, which improved the truck off-road, and the cranked frame became a defining feature of later Unimogs. Production began in May 1955 with an initial series on a 2,670 mm wheelbase, and the first 1,100 pre-series and initial-series trucks went to the French army. The main series, on a 2,900 mm wheelbase, started in January 1956.

THE BUNDESWEHR'S MULE

When the new West German army went shopping for a 1.5-tonne cross-country truck, it put out a tender for 25,000 vehicles. Borgward and Hanomag bid too, but the Unimog 404 S won, according to German Wikipedia, even though at about 18,000 Deutschmarks it was the most expensive. The Bundeswehr eventually bought 36,638 of them as flatbeds, driving-school double cabs, radio and ambulance box bodies, dry-powder fire trucks and training-tank chassis. Fire brigades bought it too, some with four-door crew cabs, and Eurotransport says it was officially delivered to more than 100 countries.

Underneath, the 404 is pure Unimog: torque-tube-located portal axles with reduction gears at each wheel, coil springs and shocks at both ends, four equal-size wheels and hydraulic ATE drum brakes. It drives the rear wheels, with front drive and diff locks engaged by lever. The fully synchronized six-speed gearbox has two reverse gears, and its first gear is a 14.93:1 crawler. The result, per the 1966 operator's handbook, is 400 mm of ground clearance and a 70% climb in first, though sixth gear tops out at 95 km/h. Owners mention the noise a lot.

THE 406 CAB AND THE 2.8

The diesel Unimog 406 arrived in 1963 and demand for the petrol 404 fell away; Eurotransport says buyers preferred the diesels' fuel economy. German Wikipedia says output dropped from 6,605 trucks in 1962 to 795 in 1971. That year Daimler-Benz launched the 404.0, sold as the U110: it wore the 406's cab with a one-piece windshield, and from the 404.012 it had the 2.8-liter M 130 six from Mercedes' S-Class and SL, good for 110 PS. A folding-top version with the 416's cab followed in 1972. Only 1,791 404.0s were built, so nearly every 404 you'll meet is a split-windshield 404.1 with the 2.2.

HOW IT ENDED

From October 1975 the U 1300 L gave the 404 competition from inside the company, and it eventually replaced the 404 in the Bundeswehr. The army began retiring its flatbeds around 1976 and its box-body trucks by the early 2000s. Production of the 404 ended in 1980. That's what put so many on the surplus market: ex-Swiss, Belgian and French army trucks now turn up all over the US, often still in drab green with canvas tops and kilometer odometers.

Its legacy is everywhere in the Unimog range. The downswept frame stayed, and Mercedes later went back to the 404's idea of a dedicated cross-country truck with the 437 series. The portal axle that gives a 404 its daylight under the diffs later turned up on the G 500 4×4². Meanwhile, 404 owners have kept their trucks alive with mailing lists, forum threads and specialist suppliers who still stock seals, wheel cylinders and carburetor kits for a truck that was designed in 1953.

SIDEBAR · THE DIESEL QUESTION

81 factory diesels, and everyone else's

Almost every 404 has the petrol M 180. The exception is the 404.117: 81 trucks built in 1969–70 for the Portuguese market with the OM 615 four-cylinder diesel, rated at 44 kW. If someone offers you a "factory diesel 404," check the type number before you believe it.

Owners have fitted all sorts of engines since. Expedition Imports calls the M 180 to M 130 swap doable but 'not a "plug and play" conversion', and one mechanic warned that a hard-shifting gearbox won't last long with the extra power. At the far end, a 1963 404 with an OM617 turbodiesel five-cylinder, 39.5-inch tires and a crane sold on Bring a Trailer for $35,000 in 2025.

Year by year

What changed, model year by model year. Sweet spot Beware Recall

Best years across every Mercedes-Benz Unimog generation →

  1. 1952French officers watch Unimog tests on the Sauberg near Gaggenau and ask for a military version; development of the 'Sonderfahrzeug' begins
  2. 1953First prototype, the MU 80/0, built in summer with a flat ladder frame, 2,220 mm wheelbase and M 180 petrol six
  3. 1954Third prototype gets the downswept frame so the spare wheel can sit under the bed, as the French army wanted; two prototypes go to France
  4. 1955Production starts in May with the 404.111 initial series (2,670 mm wheelbase). Initial-series trucks have an unsynchronized gearbox, and the first 1,100 go to the French army
  5. 1956Main series begins in January on a 2,900 mm wheelbase with the fully synchronized UG 1/11 six-speed. These 404.112–115 trucks make up almost all 404s
  6. 1958Open double cab, built by Glas in Dingolfing, added to the range
  7. 1963The diesel Unimog 406 arrives, and demand for the petrol 404 starts to fall
  8. 1969–197081 OM 615 diesel 404.117s built for the Portuguese market
  9. 1971404.0 (U110) launched with the Unimog 406 cab and one-piece windshield, soon with the 2.8 L M 130 (110 PS); only 1,791 built through 1980
  10. 1972404.0 also offered with the folding-top cab of the Unimog 416
  11. 1975The U 1300 L (series 435) arrives in October and starts to replace the 404 in Bundeswehr service
  12. 1980Production ends after 64,242 trucks, the most of any Unimog series
PART 02

Specs & capability

How it’s built, what it can do, and what fits under it.

How it’s built

The 404 has a downswept U-section ladder frame, the first used on a Unimog. Portal axles with hub reduction gears are located by torque tubes and sprung on coils, and all four wheels are the same size. A petrol straight six drives the rear axle through a six-speed synchronized gearbox, and the driver engages front drive and the diff locks by lever. Ex-military trucks run 24-volt electrics.

CHASSISDownswept ladder frame, 2,900 mm wheelbaseU-section 160 × 60 mm rails. The first 1,210 trucks (404.111) had a 2,670 mm wheelbase.
AXLESPortal axles with hub reduction gearsTorque-tube located, coil springs and hydraulic shocks front and rear, 1,620–1,630 mm track. Each hub holds about 0.3 L of gear oil.
4WD & LOCKSRear drive, selectable front axle, diff locksFront drive and the differential locks are engaged by lever. The Danish army spec lists diff locks on both axles.
GEARBOXDaimler-Benz UG 1/11 six-speed, two reverse gearsFully synchronized on series trucks (the initial series wasn't). Ratios 14.93 / 8.23 / 4.47 / 2.46 / 1.52 / 1.0.
ENGINEM 180 2.2 L SOHC straight six, Zenith 32 NDIX80–92 PS depending on version, 7:1 compression. The 404.0 got the 2.8 L M 130 with 110 PS.
BRAKES & ELECTRICSHydraulic ATE drums; 24 V on military trucksSome army trucks have air-over-hydraulic brakes and a shielded, radio-suppressed ignition.

Variants & engines

YEARSPLATFORMENGINEOUTPUTWORTH KNOWING
1955–1956404.111 (U82, initial series)M 180 2.2 L I663 kW (some 59–60 kW)2,670 mm wheelbase, folding top. 1,210 built, 578 of them the initial series; the first 1,100 went to the French army.
1956–1980404.112 / .113 / .114 / .115 (U82)M 180 2.2 L I660 kW (some 68 kW)2,900 mm wheelbase main series. The 404.114 alone accounts for 50,321 trucks: folding top, chassis-cab and double cab.
1969–1970404.117OM 615 2.2 L diesel I444 kW81 trucks for the Portuguese market.
1971–1980404.011 / .013 (U110)M 130 2.8 L I681 kW (110 PS)Closed all-steel cab from the Unimog 406, one-piece windshield. 1,151 + 520 built.
1972–1980404.010 / .012 (U110)M 130 2.8 L I6 (some M 180)81 kWFolding-top cab from the Unimog 416. 113 + 7 built.

Capability numbers

Payload1,500 kg (3,307 lb)Design payload
Curb weight≈ 2,900–2,970 kg (6,390–6,550 lb)Wikipedia; the Unimog 404 Guide gives 6,393 lb empty and 9,700 lb gross
Fuel tank2 × 60 L (2 × 15.9 US gal)404.1
Ground clearance400 mm (15.7 in)Portal axles
Approach / departure45° / 46°Unimog 404 Guide; 42° side slope
Gradeability70% in first gearOperator's handbook figures quoted by Wikipedia
Wading depth80 cm (31.5 in) without equipmentUnimog 404 Guide
Top speed95 km/h (59 mph) · 100 km/h for the 404.0Sixth gear
Fuel economy10–14 mpg (US)Unimog 404 Guide; owners report 7–14 mpg depending on altitude and load
Turning circle42.6 ftListed as the turning radius in the Unimog 404 Guide
TowingAbout 1,500 kg unbrakedA Steel Soldiers member's figure, not a factory rating

Wheels & tires

Try the tire fitment tool: biggest tire at every lift →

FACTORY TIRES
10.5-20 / 275/80R20 on 9.00-20 rims (404.0 and most 404.1s)10-20 listed for 404.1 (Wikipedia); the Danish army spec gives 10.00 or 10.50-20
LIFTBIGGEST TIREWHAT IT TAKES
Stock12.5R20 (335/80R20) on 11.00-20 rimsFactory-recommended off-road and winter size in Continental MPT 81 or Michelin XZL. One Steel Soldiers owner says 12.50 Michelins won't fit the under-bed spare holder unless the battery box is moved, and that they're about the same height as a 9.00-20.
ModifiedUp to 39.5 in bias-ply (one-off)A heavily modified OM617-swapped 1963 404 sold on Bring a Trailer in 2025 ran 39.5-inch bias-plies on 20-inch wheels. There's no off-the-shelf lift; anything past 12.5R20 is custom work.

Forum consensus, not a guarantee: wheel offset, tire brand and suspension wear all change clearance. Confirm before you buy.

Production & special editions

The 404 is the most-built Unimog series, and more than half of all 404s went to the Bundeswehr.

Total built64,242 (1955–1980)
404.162,451, including 50,321 of the 404.114 alone
404.01,791 (1971–1980)
Bundeswehr36,638 (German Wikipedia; often rounded to 36,000)
Peak year1962: 6,593 built (Oswald's figures); 6,605 per German Wikipedia
AssemblyMercedes-Benz plant, Gaggenau
MarketsOfficially delivered to more than 100 countries (Eurotransport)
404.117 diesel1969–197081 trucks with the OM 615 diesel (44 kW) for the Portuguese market
TLF 8 fire engine1955–1980One of many fire-brigade bodies on the 404.1 chassis, some with a four-door crew cab
PART 03

Buying one

What to pay, what to check, and how to tell a good one from a clone.

What they cost

404s are the cheapest way into a classic Unimog. Prices have stayed fairly flat for a decade, with condition, fresh brake and seal work, and camper or swap builds driving the premiums.

Project / non-runner$4.5k–10k
Running driver$8.5k–19k
Sorted, camper or modified$25k–35k

Based on Bring a Trailer 404 results from 2023–2025: $4,600 for a 1975 project, $8,400–$19,000 for most stock trucks, $28,000 for a 1964 camper conversion and $35,000 for an OM617-powered 1963. The most recent sale was $8,900 for a 1968 in October 2025. Earlier sales (2016–2022) ran $7,300–$26,000. Prices move; checked October 2026. See live listings below.

What to check before you buy

  1. 01
    Drain the gear oils before you payExpedition Portal owners say to pull the plugs on the hubs, diffs and gearbox and look for tar or metal bits, and to check the tires for oil flung from leaking portal seals. Seals between the axle and the portal hub can blow and, if you keep driving, take the gears with them.
  2. 02
    Check the front diff for too much oilRocky Mountain Moggers point out that a leaking transmission output seal doesn't show outside: the oil runs down inside the drive-shaft tube and overfills the differential. A front diff that drains more oil than it should points to the gearbox seal.
  3. 03
    Look at the brakes, wheel by wheelBring a Trailer listings regularly mention a leaking wheel cylinder or a recent brake overhaul. Look for fluid on the backing plates and inside the rims, and check the pedal. Rebuilt cylinders and new hoses are a good sign, not a red flag.
  4. 04
    Listen to the clutch and throw-out bearingA squeaking throw-out bearing is a warning; caught early it can sometimes be greased in place, and if not it's a big job. Expedition Imports also traced a run of pressure-plate failures to puck-style clutch discs installed the way the old manual shows. One veteran suggests a written promise of a refund if the engine, gearbox, clutch or throw-out bearing turns out bad.
  5. 05
    Be suspicious of 'ran when parked'A Steel Soldiers member was offered two parked 404s at $8,500 each and found stale fuel, old tires, leaking pinion seals and portal hubs, a rotted bed and a torn top. Expedition Imports has photographed cylinder-head damage in an engine that sat unused for eight years. Long storage usually means fuel, brakes, seals and canvas.
  6. 06
    Find out where it servedMost US trucks are ex-military. One Steel Soldiers member warns against French trucks as abused and poorly maintained, and says Swiss trucks are usually well kept (you can tell them by the taller cab cover). Belgian and Swiss service histories show up often in auction listings.
  7. 07
    Inspect the cylinder head and fuel tanksExpedition Imports says the most common M 180 head failure is a water jacket that rots out close to the head-gasket seal, so look for coolant in the oil. Rust or orange flakes in the fuel filters mean the tank lining is peeling.
  8. 08
    Know what voltage you're buyingMilitary 404s run 24 volts with shielded, radio-suppressed ignition. That's fine once you know it, but it changes the bulbs, starter, battery and any accessories you add. Check that it charges, and ask whether the ignition has already been converted.

Take these to the test drive: get the free printable Unimog 404 inspection checklist →

Spotting the real thing

In the US, almost every 404 is an ex-military truck (Swiss, Belgian, French or German), so the chassis number and a few hardware details tell you more than any title.

  1. ID
    Chassis number = type numberThe first six digits are the Baumuster (type number), followed by the serial: for example 404114050657 or 404115031210 in Bring a Trailer listings. 404.111 is the early short-wheelbase truck, 404.112–115 the main 404.1 series, 404.117 the Portuguese diesel, and 404.010–013 the 404.0.
  2. ID
    404.1 vs 404.0The 404.1 has the original cab with a split windshield. The 404.0 uses the Unimog 406 cab (or the 416's folding-top cab) with a one-piece windshield. German Wikipedia says you can still tell a 404.0 from a 406-based Unimog by its external wheel hubs, which the 406 family doesn't have.
  3. ID
    Engine numbersThe Unimog 404 Guide lists M 180 engine numbers 180.928, 180.953 and 180.958 for the 404.0 and 404.1, and 130.925 for the M 130 in the 404.0. Anything else, such as an OM617 diesel or a car-sourced engine, is a swap.
  4. ID
    Old- or new-style cylinder headOld-style M 180 heads have a more complex valve train with extra rocker shafts and a hollow, drilled camshaft, which fails more often. New-style heads have a solid cam with a drip-oiler tube. An old-style valve cover only fits an old-style head, but a new-style cover fits both.
  5. ID
    Military equipmentEx-army trucks have 24-volt electrics, a shielded, radio-suppressed ignition and military light switches, and sometimes blackout lights and air-over-hydraulic brakes. A Steel Soldiers member says Swiss trucks can be spotted by their taller cab cover.

Recalls & service bulletins

See the Unimog 404 in the recall tracker, alongside every other boxy 4x4 →

Service bulletins & known fixes
404 pressure-plate failures with puck-style clutch discs ↗Expedition Imports EICSB101Fit the puck disc with its protruding hub towards the engine, and adjust the pedal so the finger springs can't touch the spinning disc. The workshop manual's diagram only applies to the original organic disc.
Hub reduction output seal installed flush ↗Expedition Imports tech noteThe 140 mm seal must sit 5 mm inside the housing face so its second lip rides on the wear ring; shops often set it flush.
Short-reach vs long-reach spark plugs ↗Expedition Imports tech noteOld-style M 180 heads take short-reach plugs and new-style heads long-reach. A long plug in an old head damages the threads.

Importing & legality

Mercedes-Benz never sold the 404 new in the US, so every American truck is a private or specialist import, mostly ex-military: auction listings show trucks retired by the Swiss and Belgian armies and imported in the 2000s. Every 404 is now far past the 25-year mark, which has exempted vehicles from NHTSA's import safety rules since 1989.

Federal eligibility doesn't settle state registration. US 404s turn up on Pennsylvania titles, on Connecticut registrations (which serve as the ownership document there) and with only a bill of sale in Texas. California's emissions rules make overseas classics hard to register, and Smog Check applies to 1976 and newer vehicles, so check your state's titling rules before you buy, especially for a late truck.

Rules change and vary by state and country. Confirm with your DMV and a licensed importer before you buy. How importing works: the 25-year rule, duty and registration →

The one you’ll own someday

For sale now

1955–1980 · all 404sUnimog 404 (404.1 / 404.0)
1955–1970 · 404.1 eraUnimog 404.1 (U82)
1971–1980 · 404.0 eraUnimog 404.0 (U110) and late 404.1
PART 04

Owning one

Baseline service, the repairs you’ll actually do, and where the manuals live.

Post-purchase baseline

After you buy it

Assume a surplus 404 has sat for a while, and baseline everything. It has far more oil-filled places than a car: engine, gearbox, two diffs and four hub reductions, plus a steering box, an oil-bath air cleaner and a fan hub, idler and water pump that run in gear oil. The figures below are owners' charts and a translated factory schedule; confirm them in the 404 operator's manual.

All Unimog 404 specs, fluids and service intervals on one printable page →

Engine oil & filter30–40W · 6.5 L (Rocky Mountain Moggers)Every 2,500 mi, filter every second change (factory schedule); change annually on lightly used trucks

Prime oil pressure with the ignition off before starting after an oil change or three weeks' standing. Filter 000 180 00 09 (Fram CH962PL, Wix 51310 per RMM).

Oil-bath air cleaner1.0 L engine oil; RMM uses 5–10WClean and refill every 2,500 mi, or weekly in very dusty conditions

A lighter oil reduces the intake vacuum, according to RMM.

Gearbox oil90W (EP80/90) gear oil · 6.0 LCheck every 2,500 mi; change every 8,000 km (RMM) to 10,000 mi (factory schedule)

There are two drain plugs. Check it often: a leaking output seal empties the gearbox into the front diff without leaving a visible drip.

Front & rear differentials90W gear oil · 3.0 L eachChange with the gearbox

Too much oil in the front diff points to the transmission output seal.

Hub reductions (portals)90W gear oil · 0.3 L each, four hubsCheck every 2,500 mi; change with the axles

Look for metal, tar-like oil or water. Oil on the tires means a seal is going.

Fan hub, idler pulley & water pump90W (EP90) gear oil, as requiredCheck and top up every 5,000 mi

Water in this oil means the water-pump housing seal needs replacing.

Steering box90W gear oil · 0.6 LCheck every 5,000 mi

Check the drop-arm tightness at the same time.

Grease pointsChassis greaseEvery 1,000 km (RMM) to 2,500 mi (factory schedule)

Kingpins (4), front-axle drive-shaft joints (4), steering ball joints (6), transmission output ball housings (2), clutch release shaft, handbrake and lever shafts, and any PTO joints.

Spark plugs, points & timingPlug gap 0.50 mm · points 0.40 mm, dwell 36–38 · 10–14° BTDC with EI's kitInspect plugs every 2,500 mi and replace every 10,000; distributor every 5,000

Check whether you have an old-style (short-reach) or new-style (long-reach) head before buying plugs.

Valve clearanceCold: inlet 0.10 mm, exhaust 0.20 mm · warm: 0.15 / 0.25 mmEvery 5,000 mi

Park facing downhill before lifting the cover, or the oil trapped on the head ends up all over the engine bay.

Coolant, thermostat & hosesAntifreeze or corrosion inhibitor all year · capacity confirm in manualFlush and refill at purchase; check level regularly

Hot-climate trucks benefit from the tropical radiator and water-pump pulley.

Brakes: fluid, drums & hosesFluid type confirm in manual · pedal free play 10 mmCheck every 2,500 mi; pull and clean the drums every 5,000 mi

Pull the drums with two M10 bolts, and don't use solvent. Replace linings by the rivets.

Fuel filters, pump & tanksClean the fuel filter every 2,500 mi and the pump mesh every 5,000At purchase, then per the schedule

Drain both tanks and check for orange flakes from a peeling lining. Don't add lead substitute, which Expedition Imports says makes the flaking worse.

V-beltsFan 9.5 × 875 mm (Gates 11A0875) · generator 9.5 × 925 mm (Gates 11A0925) per RMMCheck tension every 2,500 mi

Hot-climate trucks with the heavy-duty cooling pulleys take different lengths.

For the hands-on owner

Common repairs

The jobs owners actually end up doing, rated for a competent home mechanic with a decent tool kit. Always confirm torque figures, fluids and procedures against the factory service manual for your VIN, and work safely — support the truck on stands, never just a jack. You do this work at your own risk; see the disclaimer. Some parts links are affiliate links.

Hunting a used or discontinued part? Search eBay Motors for Mercedes-Benz Unimog 404 parts → · Fluids, capacities and torque on the Unimog 404 specs sheet →

Portal hub and axle-tube seals →
DIFFICULTY · 4 / 5TIME · ≈ A day per side, more if the hub has to come apartSHOP COST · Parts plus labor; the seals themselves are inexpensive
SYMPTOMSGear oil weeping onto the brake backing plates, oil on the inside of the tires, or a hub that drains low. Rocky Mountain Moggers calls leaking seals 'the common ailment'.
THE FIXSupport the axle on stands, pull the wheel and drain the hub and the diff. On the front, disconnect the brake hose, engage the front diff lock, then unbolt the hub from the steering knuckle (note the one shorter bolt) and pull the hub, cardan joint and shaft out together. The axle output seal sits behind a staked retainer; the hub input seal can be reached from the cardan side without splitting the hub. Expedition Imports warns that the 140 mm hub output seal has to sit 5 mm inside the housing face, not flush, or its second lip misses the wear ring. Refill everything with 90W gear oil.
TOOLS & PARTSMetric sockets to 24 mm · dead-blow hammer · seal puller and driver · 12-ton press if you go further · hub-reduction tool set for a full teardown. Seal sizes listed by Rocky Mountain Moggers: hub output TCM 90x120x13TC, hub input TCM 60x75x8TC, axle tube TCM 48x68x10TC.
Transmission output seal →
DIFFICULTY · 4 / 5TIME · ≈ A weekendSHOP COST · Parts plus labor
SYMPTOMSNo visible leak: the oil runs inside the drive-shaft tube and overfills the differential, while the gearbox runs low.
THE FIXDrain the gearbox and remove the spare. Disconnect the front diff-lock linkage, the boot over the ball housing, the shocks, the lower spring bolts, the drag link and the axle locating arm, then roll the front axle forward (one Rocky Mountain Moggers crew also separated the torque tube at the diff). Unbolt the driveshaft, unstake and remove the slotted nut, and pull the output flange; a gear puller or jacking bolts will be needed. Seat the new seal fully against the bearing snap ring, line up the oil holes in the flange and spline, and reassemble. Expedition Imports also has a video of the job.
TOOLS & PARTSHeavy jack stands · gear puller or hardened jacking bolts · socket spanner 401 589 00 07 00 or a pin punch · bearing press · gasket material.
Wheel cylinders, shoes and brake hoses →
DIFFICULTY · 3 / 5TIME · ≈ A day for all four cornersSHOP COST · Parts plus labor; sleeving pitted cylinders costs extra
SYMPTOMSA soft or sinking pedal, a truck that no longer 'stops on a dime', or brake fluid on the backing plates and rims.
THE FIXExpedition Imports' procedure: block the truck, pull the wheels, then jack the drums off with two metric bolts in the threaded holes. Turn the tension pins 90 degrees to release the shoes, unhook the springs, and disconnect the brake line (removing the bleeder gives more room). Through the cut-out in the wheel flange, remove the 12 bolts holding the backing plate and take out the wheel cylinders. Don't hone them: rebuild good cylinders and have pitted ones sleeved. Fit new hoses while you're there, bleed, and set the shoe adjustment cold.
TOOLS & PARTSTwo M10 bolts to pull drums · two pairs of needle-nose pliers · flare-nut wrenches · brake bleeder. Rocky Mountain Moggers lists wheel cylinder kits 000 586 02 88 (front) and 000 586 03 88 (rear), and linings 404 421 13 10.
Zenith 32 NDIX carburetor and fuel system →
DIFFICULTY · 2 / 5TIME · ≈ A day; Ron LaDow suggests allowing a couple of days for a first full tuneSHOP COST · A rebuild kit plus your time
SYMPTOMSPoor idle, flat throttle response, fuel starvation, or orange flakes in the fuel filters.
THE FIXExpedition Imports' advice is to treat the whole fuel system, not just the carb: filters (there's more than one), both tanks, the selector valve, the pump and the lines. Rebuild the carb with a proper kit and actually set the float level. Check the idle mixture screws, which are often damaged from being screwed in too far. Most 404s come with 140 main jets, and owners above 5,000 ft may want 130–135s. If the tank lining is flaking, flush the tank or have it sealed. Do the tune-up (valves, ignition) before you tune the carb.
TOOLS & PARTSFloat-level gauge · carb synchronizing tool · screwdrivers · spare gasket kit. An ethanol-compliant pump diaphragm is worth fitting on today's fuel.
Points, or electronic ignition in the military distributor →
DIFFICULTY · 2 / 5TIME · ≈ An afternoonSHOP COST · Points and condenser are cheap; a conversion kit costs more
SYMPTOMSHard starting, misfires or a weak spark from worn points, a cracked cap or tired shielded leads.
THE FIXOn a stock truck, set the points to 0.40 mm (dwell 36–38) and the plug gap to 0.50 mm, per the translated factory schedule. For a Pertronix Ignitor in the military distributor, Expedition Imports' steps are: remove cap, rotor and points; drill the 17 mm distributor fitting to 7/32 in; fit the half-moon blank and module; feed the leads through the shielding; and connect red to the input side of the noise suppressor. Their civilian conversion kit replaces the shielded cap, leads and coil wiring. Fire in the order 1-5-3-6-2-4 and time it at 10–14° BTDC.
TOOLS & PARTSFeeler gauges · dwell meter · timing light · 7/32-in drill bit · crimper. Check whether your head takes short- or long-reach plugs first (see the valve-adjustment job).
Throw-out bearing and clutch →
DIFFICULTY · 3 / 5 (greasing) · 4 / 5 (replacement)TIME · Under an hour to grease (Expedition Imports); replacement can take 6–8 hours of laborSHOP COST · Grease, or a release bearing and clutch kit plus labor
SYMPTOMSA squeak from the bell housing when you press the clutch, then a grinding or growling bearing. A vibrating or failing pressure plate can follow a badly fitted disc.
THE FIXIf you catch the squeak early, grease the bearing in place. Remove the doghouse and floor covers and the bell-housing access cover, drop the rear clutch link, and roll the wire clips off the bearing. Pop the face off, push grease into the balls, then clip it back together, and press the clutch to reseat it. Expedition Imports says this isn't an MB-authorized repair and expects most owners will need a new bearing eventually. When you fit a new clutch, put the puck disc's protruding hub towards the engine and adjust the pedal so the fingers can't touch the spinning disc.
TOOLS & PARTSScrewdrivers · grease · shop rags to catch dropped clips · punch to mark the clutch shaft. Rocky Mountain Moggers lists release bearing A 000 250 32 15 and an SKF 6202 pilot bearing.
M 180 valve adjustment →
DIFFICULTY · 2 / 5TIME · ≈ Half a day the first timeSHOP COST · A valve-cover gasket
SYMPTOMSTicking valves, or it's simply due: the factory schedule says every 5,000 miles.
THE FIXAdjust with the engine cold and parked facing downhill, so oil drains forward off the head. Remove the cab engine covers and the valve-cover clearance plate, the plug leads, cap and rotor, the plugs, the breather and the cover (it takes some wrestling to get out). Turn the engine over and set each valve with a feeler gauge: cold, inlet 0.10 mm and exhaust 0.20 mm. Check worn rockers, because a groove can make the gauge read wrong. Replace an adjuster that's loose on its base.
TOOLS & PARTS14 mm crow's-foot wrench · 13 mm socket · 0.10 and 0.20 mm feeler gauges · 13/16-in deep socket for military plugs. Expedition Imports warns that old-style heads use short-reach plugs and new-style heads long-reach, and the wrong one destroys the threads.
Steering knuckle (kingpin) and axle bronze bushings →
DIFFICULTY · 4 / 5TIME · ≈ A weekend per sideSHOP COST · Rebuild kit plus labor; the calibration tool is specialized
SYMPTOMSPlay in the steering knuckles, or oil seeping from them. Owners report cracked bronze sleeves, which you can see once the axle shaft is out.
THE FIXWith the hub and shaft out (see the seal job), disconnect the steering and remove the knuckle. Replace the kingpin bushings, thrust washers and seals from a rebuild kit. Expedition Imports installs the axle-housing bronze bushing from the outside in, using bearing-retainer Loctite, then runs Mercedes' tapered calibration tool (401 589 00 15 00, superseded by 406 589 02 15 00) through it to flare it into place. They say they've never had one fail that way.
TOOLS & PARTSPress · bushing driver · calibration tool 406 589 02 15 00 (or a shop that has one) · Loctite bearing retainer · grease gun.

Manuals & documentation

Asked on every forum

Unimog 404 questions, answered

What's the biggest tire I can fit without a lift?

There's no lift-kit culture here: the portal axles already give about 400 mm (15.7 in) of clearance. Stock is 10.5-20 (275/80R20) on 9.00-20 rims, and the factory also approved 12.5R20 (335/80R20) on 11.00-20 rims in Continental MPT 81 or Michelin XZL. One Steel Soldiers owner runs 12.50 Michelins and says they won't fit the under-bed spare carrier unless you move the battery box. Anything bigger is custom work.

SOURCE · UNIMOG 404 GUIDE · STEEL SOLDIERS
How fast will it go?

The operator's handbook gives 95 km/h (59 mph) in sixth gear with the 2.2, and Wikipedia gives 100 km/h for the 2.8-liter 404.0. One Steel Soldiers veteran advises cruising at 50–55 mph. The Rocky Mountain Moggers FAQ says 'about 55 or 60 mph on a flat road', while Ron Miller's answer to the question begins: 'Uphill or down?'

SOURCE · WIKIPEDIA · RMM
What fuel economy should I expect?

The Unimog 404 Guide lists 10–14 mpg (US). Rocky Mountain Moggers' founder has seen between 7 and 12 mpg, and another owner reports 14 mpg at sea level but 8 at 1,500 m. With two 60-liter (15.9-gallon) tanks, the range is decent anyway.

SOURCE · UNIMOG 404 GUIDE · RMM
Is it petrol or diesel?

Nearly all 404s are petrol. The 404.1 has the 2.2-liter M 180 six and the 404.0 the 2.8-liter M 130. Only 81 factory diesels were built (404.117, OM 615, for Portugal, 1969–70). Many owners have since swapped in Mercedes diesels or the M 130; Expedition Imports says the 2.8 swap takes output from about 90 to 115 hp but isn't a bolt-in job.

SOURCE · WIKIPEDIA · EXPEDITION IMPORTS
Does it have lockers and four-wheel drive?

Yes, all mechanical. The 404 normally drives the rear wheels, with front drive and the front and rear differential locks engaged by lever. The gearbox has six forward gears, the first a 14.93:1 crawler, and the truck climbs a 70% grade in first.

SOURCE · WIKIPEDIA · ARMYVEHICLES.DK
Is it 12 or 24 volts?

Military 404s are 24-volt negative ground, with a shielded, radio-suppressed ignition. Owners source 24-volt bulbs and parts from military surplus suppliers or fit a 24-to-12-volt converter for accessories. Expedition Imports sells 24-volt gear-reduction starters and civilian ignition conversions for these trucks.

SOURCE · ARMYVEHICLES.DK · RMM
What fluids does it take, and how much?

Rocky Mountain Moggers' chart: engine 6.5 L of 30–40W oil; gearbox 6.0 L, each differential 3.0 L and each hub reduction 0.3 L of 90W gear oil; steering box 0.6 L of 90W; oil-bath air cleaner 1.0 L. The fan hub, idler pulley and water pump also take 90W gear oil, which catches out new owners. Grease the kingpins, driveshaft ball housings and chassis points often.

SOURCE · RMM
Can I make it faster?

Your options are a bigger engine or more gears. The six-to-eight-speed gearbox conversion keeps the same first and top gears but adds two in the middle. An M 130 swap adds power, but one veteran mechanic warns that a gearbox that's already hard to shift and running hot won't last long with it. More speed also means more strain on 1950s drum brakes.

SOURCE · EXPEDITION IMPORTS
Which 404 should I buy?

Steel Soldiers members call the 404 one of the best Unimog buys simply because there are so many. Ex-Swiss trucks are generally said to be well kept, while French trucks have a reputation for hard use. The usual advice is to buy one that already has the work and modifications you want, because the parts and labor add up quickly.

SOURCE · STEEL SOLDIERS
What does a 404 cost?

On Bring a Trailer, 404 sales from 2023 to 2025 ranged from $4,600 for a 1975 project to $35,000 for a heavily modified OM617-powered 1963. Most stock running trucks sold for $8,400–$19,000, and a 1964 camper conversion reached $28,000. Old forum threads suggest a known-good runner was once about $5,000.

SOURCE · BRING A TRAILER
Can I register one in the US?

Every 404 is well over 25 years old, so it's exempt from NHTSA's import safety rules. Registration is a state matter: US auction listings show 404s on Pennsylvania titles, Connecticut registrations and Texas bills of sale. Check your own state first, especially California, whose emissions rules make overseas classics hard to register.

SOURCE · WIKIPEDIA · BRING A TRAILER
PART 05

Building one

Who makes the good stuff, where owners gather, and who to watch.

Common modifications & who does them

IGNITIONA Pertronix module in the military distributor, or a full civilian conversion, does away with points adjustment and the fragile shielded leads. It shows up often in auction listings.
TIRESContinental MPT 81 and Michelin XZL in 10.5R20 or 12.5R20 are the factory-recommended off-road and winter tires. The wider 12.5s need 11.00-20 rims and a new home for the spare.
GEARBOXThe six-to-eight-speed conversion fills the big gap between the middle gears. It doesn't change first or top gear.
ENGINE SWAPThe 2.8-liter M 130 is the classic petrol swap, and Mercedes diesels are popular too. Plan on cooling upgrades (a tropical radiator and water-pump pulley), new mounts, a modified pan, exhaust work and probably a gearbox rebuild.
STARTING & ELECTRICALA gear-reduction 24-volt starter spins a tired engine more easily, and a 24-to-12-volt converter runs modern accessories without rewiring the truck.
CAMPER & BOX BODIESEx-military radio and ambulance boxes make ready-made camper shells. The Unimog 404 Guide covers lifting a box and a step-by-step camper conversion.

Clubs & events

Resources

Channels, accounts & forums

All Unimog resources →

From the wider Unimog community:

Keep reading

More Mercedes-Benz Unimog generations
SourcesWikipedia — Unimog 404Wikipedia (German) — Unimog 404Eurotransport — 70 Jahre Unimog S: Der meistgebaute Unimog (Ralf Maile, May 2025)Truck Encyclopedia — Unimog 404 (1955–1980)Unimog-Community.de — Unimog U 404 S (1955 bis 1980)armyvehicles.dk — Unimog 404.0 in Danish serviceUnimog 404 Guide (Patrick Tufts)Unimog 404 Guide — Unimog 404.1 maintenance scheduleUnimog 404 Guide — Unimog 404 engine guideUnimog 404 Guide — Unimog 404 tiresRocky Mountain Moggers — Checking oil levels in a Unimog 404.1Rocky Mountain Moggers — Unimog part numbersRocky Mountain Moggers — Unimog FAQRocky Mountain Moggers — 404.1 valve adjustmentRocky Mountain Moggers — Replacing axle and hub seals in a 404.1Rocky Mountain Moggers — Changing the transmission output seal on a 404.1Rocky Mountain Moggers — Greasing the throw-out bearing of a 404.1Expedition Imports — Unimog 404 Cylinder Head Identification and NotesExpedition Imports — EICSB112 Carb TechExpedition Imports — EICSB119 Ron LaDow's carb tuning notesExpedition Imports — EICSB105 Pertronix Ignitor installationExpedition Imports — EICSB106 Ignition conversion installationExpedition Imports — EICSB108 Wheel seal replacementExpedition Imports — EICSB101 404 pressure plate failuresExpedition Imports — EICSB117 TOB lube procedureExpedition Imports — 140 mm hub reduction output seal installationExpedition Imports — Axle housing bronze bushing installation notesExpedition Imports — 404 transmission output seal (video)Expedition Imports — M180 to M130 engine conversionExpedition Imports — Unimog 404 6 to 8 speed conversionExpedition Imports — Unimog 404 parts catalogExpedition Portal — What to look out for when buying a 404S?Steel Soldiers — Looking at a Unimog (page 2)Bring a Trailer — Mercedes-Benz Unimog auction resultsBring a Trailer — 1964 Mercedes-Benz Unimog 404 Troop Carrier (sold July 2025)Bring a Trailer — 1967 Mercedes-Benz Unimog 404 (sold June 2025)Bring a Trailer — 1968 Mercedes-Benz Unimog 404 (sold October 2025)Bring a Trailer — OM617-Powered 1963 Mercedes-Benz Unimog 404 (sold September 2025)Wikipedia — Grey import vehicle (US 25-year rule)Unimog 404 operator's handbook (Gebruikershandleiding, Dutch, October 1966), as cited by WikipediaWikipedia — Unimog 404Wikipedia (German) — Unimog 404Eurotransport — 70 Jahre Unimog S (Ralf Maile, May 2025)Unimog-Community.de — Unimog U 404 S (1955 bis 1980)armyvehicles.dk — Unimog 404.0Unimog 404 Guide (Patrick Tufts)Unimog 404 Guide — engine guideUnimog 404 Guide — tiresSteel Soldiers — Looking at a Unimog (page 2)Expedition Imports — Unimog 404 Cylinder Head Identification and NotesExpedition Imports — EICSB101 404 pressure plate failuresExpedition Imports — 140 mm hub reduction output seal installationExpedition Imports — Unimog manuals and documentationBring a Trailer — Mercedes-Benz Unimog auction resultsBring a Trailer — 1968 Mercedes-Benz Unimog 404 (sold October 2025)Bring a Trailer — 1964 Mercedes-Benz Unimog 404 Troop Carrier (sold July 2025)Bring a Trailer — 1967 Mercedes-Benz Unimog 404 (sold June 2025)Bring a Trailer — OM617-Powered 1963 Mercedes-Benz Unimog 404 (sold September 2025)Bring a Trailer — 1964 Mercedes-Benz Unimog 404 Camper Conversion (sold December 2023)Bring a Trailer — 1975 Mercedes-Benz Unimog 404 Project (sold October 2023)Wikipedia — Grey import vehicle (US 25-year rule)Rocky Mountain Moggers — home
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