A blue and white square-body Suburban with mud-caked sides leads three Jeep Wranglers across open grassland on a 4x4 club run near Hat Knoll
CHEVROLET & GMC SUBURBAN · K10/K20 · V1500/V2500 · 1973–1991

Chevrolet/GMC Suburban (1973–1991 square body)

K10 / K20 · V1500 / V2500129.5 IN WHEELBASE350 V8 · 6.2 DIESELNP203 · NP205 · NP2084 DOORS + BARN DOORS

“A three-quarter-ton pickup wearing a station wagon body, with seats for nine and room for a camp kitchen behind them. It's thirsty and it rusts like any 40-year-old GM truck, but nothing else this old tows the trailer, carries the family and still gets you down the trail.”

PART 01

Overview

Where it came from, why it matters, and how it changed year to year.

The story

For 1973 GM rebuilt its whole truck line, and the Suburban came out the other side as something new: a full-size wagon with four passenger doors. Chevrolet's 1973 brochure called it a 'Superwagon' and, counting the standard double rear doors, a 'six-door wagon.' Underneath it was still all truck, with a pickup frame, leaf springs and, on the K-series, a solid front axle and a two-speed transfer case. Its short-wheelbase sibling was the K5 Blazer. That mix of wagon body and truck hardware ran for 19 model years, and it's why these Suburbans still tow trailers, haul families and turn up at trailheads.

FROM CARRYALL TO 'SIX-DOOR WAGON'

The 1967–72 Suburban had an odd door count: one door on the driver's side and two on the passenger side. The 1973 truck switched to four side doors, more than a decade after the Jeep Wagoneer and International Travelall, according to Wikipedia. From the front doors back it shared its body with the new crew-cab pickup. Double panel-type rear doors were standard, and Chevrolet quoted an opening 40 inches high and 59.6 inches wide. A tailgate with a wind-down window was optional, cranked by hand or by an electric motor.

Chevrolet sold it in two series: the half-ton 10 and the three-quarter-ton 20, with C for two-wheel drive and K for 4x4. GMC used 15 and 25. The 1973 brochure lists GVWs of 5,400 to 8,200 lb, up to 144 cubic feet of load space and seating for nine with the second and third seats fitted. It also claims that a properly equipped Series 20 could move up to 14,000 lb of trailer, truck, passengers and luggage combined.

WHAT'S UNDER A 4x4 SUBURBAN

The engine you most often find in a K-series Suburban is the 350 small-block, rated at 175 net horsepower in four-barrel form at launch. The 400 V8 was a K-series-only option from 1975 to 1980, and the 6.2-liter Detroit Diesel V8 arrived for 1982. The 454 big-block is the exception. Hagerty and Chevrolet's own 1982 and 1987 spec sheets list it only in two-wheel-drive Suburbans, so a 454 4x4 'Burb is a swap.

Four-wheel-drive hardware changed several times. Early trucks used the gear-driven NP205 part-time case or, with a V8 and automatic, the NP203 full-time case, which had a lockable center differential. Full-time 4WD was dropped for 1980. For 1981 the aluminum, chain-drive NP208 arrived with automatic locking hubs that let you shift into 4WD at up to 25 mph. Its low range is 2.61:1, against 1.96:1 for the 205. Behind it sat a TH350 or TH400 automatic, an SM465 four-speed manual, or, from 1981, the 700R4 overdrive automatic.

NINETEEN YEARS OF RUNNING CHANGES

Hagerty's quick spotter's guide: 1973–80 trucks have round headlamps, a styled hood and vertical side markers; 1981–88 trucks have rectangular lamps, a flat hood and horizontal markers; and 1989 brought four small rectangular headlamps. For 1987, gasoline engines switched to throttle-body fuel injection and, because the new GMT400 pickups had taken the C/K name, the Suburban became the R (2WD) or V (4x4). Badging moved to 1500 and 2500.

The 1989 facelift gave it a flush, mostly black grille and a new steering wheel. For 1990 came power mirrors and optional rear-wheel ABS, and Wikipedia says the electronically controlled 4L80-E replaced the 700R4 for 1991. That was the last year: for 1992 the Suburban moved to the GMT400 platform, after 19 model years on the square body, and the K5 Blazer moved over with it. Late V1500s are the most refined of the breed, with fuel injection and an overdrive automatic, but they share the same frame, axles and rust problems as the early trucks.

WHY OVERLANDERS AND TOWERS STILL BUY THEM

Its appeal today is what Chevrolet sold it on in 1973: space and pulling power. Chevrolet's 1982 spec sheet lists gross combination ratings of 11,000 lb for a gas K10 and 12,000 lb for a K20. Behind the second row there's room for a fridge, a drawer system and a sleeping platform. When Offroad Design needed a family camping and four-wheeling truck, it bought a fuel-injected 1988 Suburban, gave it a modest lift and 33s, and drove it on Moab's Hell's Revenge, Kane Creek and Steel Bender trails without a winch or strap.

Plenty of dealers saw the same appeal when these trucks were new. Bring a Trailer has sold a 1990 GMC V1500 that Trail Wagons of Yakima, Washington, converted when new with its Chinook Trail Boss package, and a 1990 V1500 modified when new by Truk-Mate of Minnesota. The price for that ability is fuel and rust. Hagerty warns about rockers, floors and wheel wells, and says lifted trucks on big tires need frame bracing at the steering box or the frame will likely crack.

SIDEBAR · A SHOP TRUCK GOES TO MOAB

Offroad Design's 'Burly Burb'

Colorado's Offroad Design builds suspension for these trucks, and its own family hauler was an '88 Suburban. It started with a stock TBI 350, a TH700, an NP208, 10-bolt axles front and rear and 235/75 tires. The shop added 3 inches of lift at the front and 4 at the rear (the rear with a shackle flip), greasable bushings, braided brake lines, sway-bar disconnects and 33x12.50R15s on 15x8 military steel wheels. ORD put the suspension cost at $1,003.

Then it loaded the family and went to Moab for Memorial Day 2002. ORD wrote that the 'Burb was never winched or strapped and needed only a few stacked rocks, and returned 11–12 mpg on the road trip with the air conditioning running. ORD called that 'Not bad for a truck the size of a whale with open diffs.'

Year by year

What changed, model year by model year. Sweet spot Beware

  1. 1973Rounded Line Suburban launches with four side doors, standard double rear doors and an optional tailgate with a wind-down window. K10/K20 4x4s use the NP205 or the full-time NP203. 307 V8 offered this year only
  2. 1975400 V8 added for K-series trucks. Trims become Custom Deluxe, Scottsdale and Silverado (GMC: Sierra Classic replaces Super Custom)
  3. 1978Front bucket seats offered
  4. 1979Quick-release third-row seat. Last year for the Estate woodgrain package
  5. 1980Full-time 4WD dropped; K-series go part-time. Last year of the 400 V8
  6. 1981Major facelift. NP208 transfer case with automatic locking hubs and shift-on-the-fly up to 25 mph. 700R4 overdrive automatic available
  7. 19826.2 L Detroit Diesel V8 option. Three-quarter-ton trucks switch from 16.5 to 16 in wheelsSweet spot
  8. 1987Throttle-body fuel injection on all gasoline engines. C/K renamed R/V (R = 2WD, V = 4x4)Sweet spot
  9. 1989Largest facelift since 1973: flush, mostly black grille and a new steering wheelSweet spot
  10. 1990Power mirrors; rear-wheel ABS optional
  11. 1991Final year. Wikipedia says the 4L80-E replaced the 700R4; check the transmission on any given truck
PART 02

Specs & capability

How it’s built, what it can do, and what fits under it.

How it’s built

The square-body Suburban uses GM's 1973–91 Rounded Line truck frame on a 129.5-inch wheelbase. K/V-series 4x4s have a live front axle on leaf springs, a GM Dana 44 or corporate 10-bolt depending on year and series, and a semi-floating rear axle, also on leaves. Chevrolet's spec sheets reserve the full-floating rear axle for the two-wheel-drive 454 trucks. The body has four side doors, with double rear doors as standard and a tailgate with a wind-down window as an option.

CHASSISLadder frame, 129.5 in wheelbase219.1 in long and 79.6 in wide, per Wikipedia. Heights are 73.8 in (V10) and 76.1 in (V20).
FRONT AXLELive axle on leaf springsRated at 3,600 lb (10 series) and 3,800 lb (20 series) in the 1982 and 1987 spec sheets. ORD's 1988 V1500 had a 10-bolt.
REAR AXLESemi-floating, leaf springsRated at 4,000 lb on the 10 series and 6,000 lb on the 20. Chevrolet's 1982 spec sheet lists a full-floater only with the 454 (2WD).
TRANSFER CASENP205 · NP203 · NP208NP205 part-time and NP203 full-time (1973–79). From 1981, the NP208 with auto-locking hubs; manual hubs were still offered.
ENGINES (4x4)250 I6 · 307 / 350 / 400 V8 · 6.2 diesel1987+ TBI 350: 210 hp (10 series). 6.2 diesel: 130 hp (LH6) or 148 hp (LL4). No factory 454 in the 4x4s.
BODY4 side doors + rear doorsDouble panel doors were standard; a tailgate with a manual or power window was optional. Up to nine seats and 144 cu ft of cargo space (1973).

Variants & engines

YEARSPLATFORMENGINEOUTPUTWORTH KNOWING
1973–1974K10 / K20 (GMC K15 / K25)250 I6 · 307 V8 (1973) · 350 V8350: 175 hp / 275 lb-ft (4-bbl)New four-door body. NP205 part-time or NP203 full-time. Custom Deluxe and Cheyenne Super trims.
1975–1980K10 / K20350 V8 · 400 V8 (K only)400: 185 hp / 300 lb-ftScottsdale and Silverado trims from 1975. Estate woodgrain package to 1979. Full-time 4WD dropped for 1980.
1981–1986K10 / K20350 V8 · 6.2 diesel V8 (from 1982)6.2: 130–148 hpFacelift with rectangular lamps. NP208 with auto-locking hubs. 700R4 four-speed automatic available.
1987–1988V10 / V20 (V1500 / V2500)5.7 L TBI V8 · 6.2 dieselTBI 350: 210 hp / 300 lb-ft (10 series)R/V naming. Throttle-body fuel injection on all gasoline engines.
1989–1991V1500 / V25005.7 L TBI V8 · 6.2 dieselAs aboveFlush black grille and new steering wheel (1989). Rear ABS option (1990). 4L80-E for 1991, per Wikipedia.
1973–1991C/R 2WD (for comparison)454 V8 option230 hpThe big block was only a factory option on 2WD Suburbans.

Capability numbers

Towing11,000 lb GCWR (K10) · 12,000 lb GCWR (K20)1982, gasoline 350 with trailering package. The 1973 brochure claims up to 14,000 lb combined for a Series 20
GVW5,400–8,200 lb (1973) · 6,100–6,800 lb K10, 8,600 lb K20 (1982)
PayloadUp to 3,325 lb1973 brochure
Cargo spaceUp to 144 cu ft1973 brochure
SeatingUp to 9
Wheelbase129.5 in (3,289 mm)
Length219.1 in (5,565 mm)
Height73.8 in (V10) · 76.1 in (V20)
Rear door opening40 in high × 59.6 in wide1973 brochure, panel doors
Curb weight5,837 lb (2,648 kg)Wikipedia infobox figure; varies by series and equipment

Wheels & tires

FACTORY TIRES
P215/75R15 (K10/V10, 1982 and 1987)LT235/85R16 (K20/V20, 1982 and 1987)
Bolt pattern6x139.7 (6x5.5") on half-ton 4x4s
LIFTBIGGEST TIREWHAT IT TAKES
Stock31x10.50R15Owners report no rubbing on half-tons, even aired down. 33x10.50s fit on factory rims. 33x12.50s fit a stock three-quarter-ton, but a half-ton will almost certainly need trimming (GMSquarebody).
3 in F / 4 in R33x12.50R15Offroad Design's '88 Suburban ran these on 15x8 steel wheels with a 3 in front and 4 in rear lift, including Moab's slickrock trails.
6 in35x12.50BaT's Chinook Trail Boss V1500 runs 35x12.50 BFGoodrich tires on a 6 in Rough Country lift with ORD shackles. Plan on gears, steering bracing and brakes.

Forum consensus, not a guarantee: wheel offset, tire brand and suspension wear all change clearance. Confirm before you buy.

Production & special editions

We couldn't find a sourced production total for the 1973–91 Suburban, so these are the factory trim and option packages instead.

Estate package1973–1979Woodgrain exterior trim, offered by both Chevrolet and GMC (Wikipedia)
Cheyenne Super / Silverado / Sierra Grande / Sierra Classic1973–1991Top trims, with better sound deadening, power accessories and front and rear air (Hagerty)
Chinook Trail Boss (dealer conversion)c. 1990Trail Wagons of Yakima, Washington, converted V1500 Suburbans when new (BaT)
PART 03

Buying one

What to pay, what to check, and how to tell a good one from a clone.

What they cost

Still the cheapest way into a square-body 4x4. Prices are steady rather than rising, and a clean, rust-free original V1500 or an early K-series truck brings the most.

Project / needs workUnder $8k
Driver$8k–16k
Excellent$16k–30k
Exceptional / rare trim$35k–70k

Based on 17 Bring a Trailer sales of mostly original 4x4 Chevrolet and GMC Suburbans, 2024–26 (median about $15,750; a 1973 Cheyenne Super Estate 4x4 reached $70,000), and Hagerty's guide (usable under $10,000, excellent $25,000–30,000). Prices move; checked October 2026. See live listings below.

What to check before you buy

  1. 01
    Rust: rockers, floors and wheel wellsHagerty names these as the main problem areas, especially on early trucks. Also check the bottoms of all four doors and the rear doors or tailgate, and look under the carpet. Mill Supply and Auto Metal Direct sell the panels, but a structurally rotten 'Burb is a big job.
  2. 02
    Frame at the steering boxHagerty says lifted 4x4s on bigger tires need frame bracing at the steering box or cracking is likely. Offroad Design calls frame cracks there notorious on straight-axle GM trucks. Look for cracks, fresh welds or a brace that's already been fitted.
  3. 03
    Is it really a 4x4, and which case?Look for a front driveshaft and a V or K in the model badging. BaT has sold a C2500 with a 4x4 swap. Then identify the case: the NP203 (full-time, 1973–79) is long and in four sections, the NP205 is one piece of iron, and the NP208 is aluminum.
  4. 04
    Hubs on 1981-and-later trucksFrom 1981 GM fitted automatic locking hubs with the NP208, and manual hubs were optional. Make sure the front engages in 4WD and frees up in 2WD. Many owners have already swapped to manual hubs.
  5. 05
    Check rear HVAC and the dashHagerty notes that the Suburban-only rear heater and air-conditioning parts can be hard to fix, and that dash pads often crack down the center. Run both front and rear air and heat before you buy.
  6. 06
    Rear window and tailgateWikipedia notes that the wind-down rear glass is heavy, that hand-crank gears and electric motors wear, and that a drive cable links the motor to the regulator. A safety switch stops the glass rising if the tailgate isn't latched, so check that the tailgate is latched before you blame the motor.
  7. 07
    Check modifications carefullyHagerty's advice is to inspect any modifications carefully. Lifts, engine swaps and wiring jobs vary widely in quality. A stock, rust-free V1500 often makes a better starting point than someone else's half-finished build.
  8. 08
    6.2 diesel trucksWikipedia lists crankshaft failures related to age-worn harmonic balancers, plus main-bearing web cracks, as known 6.2/6.5 problems. Ask about the balancer and listen for knocks. A diesel is slow, but it gives you range.

Spotting the real thing

Nineteen years, two brands, three transfer cases, half- and three-quarter-ton versions, and plenty of 2WD-to-4WD conversions: work out exactly what you're looking at before you price it.

  1. ID
    Year by front endPer Hagerty: 1973–80 trucks have round headlamps, a styled hood and vertical side markers; 1981–88 trucks have rectangular lamps, a flat hood and horizontal markers; 1989–91 trucks have four small rectangular headlamps (two on economy trims, per Wikipedia).
  2. ID
    Model codesC = 2WD and K = 4x4, with 10/20 for Chevrolet half- and three-quarter-ton and 15/25 for GMC until 1980. For 1987–91 the trucks are R (2WD) and V (4x4), badged 1500/2500.
  3. ID
    True 4x4 or conversion?Check for a factory front axle, transfer case and K/V designation. BaT has sold a C2500 Suburban with a 4x4 swap. Also, no factory 4x4 Suburban had a 454 per Chevrolet's 1982 and 1987 spec sheets.
  4. ID
    Transfer caseNP203 (full-time, 1973–79): about 22–23 in long, four bolted sections, with a lock position. NP205: one-piece iron case, three-bolt idler cover, tag above the front output. NP208 (1981+): aluminum, chain-drive (Offroad Design, Wikipedia).
  5. ID
    Diesel trucksFrom 1982, 6.2 diesel trucks got their own fender and tailgate badging (Wikipedia). Diesels needed the B3J diesel equipment package per the 1982 spec sheet.

Recalls & service bulletins

Open recalls follow the VIN, not the model. Run yours through NHTSA before you buy, and ask the seller for dealer records showing recall work.

Check a VIN at NHTSA ↗
Notable recalls
Brake pedal push-rod retainer clip may be missing ↗1981 · NHTSA 80V150000Without the clip the brake pedal could disengage from the master-cylinder push rod. Dealers inspected and fitted the clip.
Platform trailer-hitch bolts under-torqued ↗1982 · NHTSA 82V028000Hitch attachment bolts could loosen and break. Dealers repositioned the hitch, re-torqued it and replaced the hitch-to-frame bolts.
Driver's seat belt may not lock ↗1988 · NHTSA 89V010000A new driver's seat-belt assembly was installed.
Transmission fluid forced out of the vent ↗1988–1991 · NHTSA 93V016000Heat could push fluid out of the vent tube. The fix was a longer vent hose routed to the left side of the engine bay.
Front brake rotor separation from road-salt corrosion ↗1988–1991 (Chevrolet) · NHTSA 93V119000Corrosion at the joint between the stamped center and cast outer section could separate the rotor. Rotors were replaced with coated parts.
Seat recliner bolts may loosen ↗1989–1990 · NHTSA 93V187000Foam or vinyl trapped in the recliner joint lowered bolt torque, leading to bolt fatigue. Dealers cleaned the joint and replaced the bolts.
Seat recliner bolts may loosen ↗1991 · NHTSA 96V226000Same condition and remedy as 93V187000.
Certain FRAM G3727 replacement fuel filters ↗1987–1991 (fitment) · NHTSA 06E043000An equipment recall of aftermarket filters with 2005–06 date codes and Mexico origin marking. Check any spare filter of that type.
The one you’ll own someday

For sale now

1973–1991 · USChevrolet Suburban
1973–1991 · USGMC Suburban
1987–1991 · USChevrolet R/V Suburban (TBI)
PART 04

Owning one

Baseline service, the repairs you’ll actually do, and where the manuals live.

Post-purchase baseline

After you buy it

These trucks are 35 to 50 years old, so assume every fluid, hose and bushing is overdue. Identify what you actually have (transfer case, engine, half- or three-quarter-ton), because the service differs. We couldn't verify factory capacities, so confirm them in the GM shop manual.

Engine oil & filterGrade and capacity [CONFIRM IN MANUAL] · the 6.2 diesel takes a diesel-rated oil and more of itNow, then every 3,000–5,000 mi [CONFIRM IN MANUAL]

Check for leaks at the rear main seal and oil pan.

Ignition (gas) or glow plugs (6.2 diesel)Plugs, cap, rotor and wires · or glow plugs and controllerNow

Hard cold starts on a diesel usually mean glow plugs or the controller.

Coolant, hoses, radiator & fan clutchCoolant type and capacity [CONFIRM IN MANUAL]Flush now, then every 2 years

Towing and big tires load the cooling system. On a 6.2, check the harmonic balancer while the front of the engine is accessible (Wikipedia lists balancer-related crank failures).

Automatic transmission fluid & filterTH350 / TH400 / 700R4 / 4L80-E [CONFIRM IN MANUAL]Pan drop and filter now

Recall 93V016 added a longer transmission vent hose to 1988–91 trucks after heat pushed fluid out of the vent. Check yours has it.

Transfer case fluidNP208: Dexron ATF · NP205: 80W-90 gear oil · NP203: CK5 members use 10W-30 motor oil (debated)Now

Identify the case first. The 203 is long, in four sections and full-time; the 205 is one piece of iron; the 208 is aluminum (ORD, Wikipedia).

Front & rear differential oilGear oil grade [CONFIRM IN MANUAL]Now, and after deep water

Many trucks have the G80 automatic locking rear differential, which locks itself below about 20 mph when a wheel slips (Wikipedia). Don't mistake its clunk for a failure.

Front wheel bearings, spindle seals & hubsRepack with wheel-bearing greaseNow
Brake fluid, lines, rotors & hosesDOT 3 [CONFIRM IN MANUAL]Flush now, then every 2 years

Recall 93V119 replaced front rotors on 1988–91 Chevrolets, because road salt could separate the steel hat from the cast outer section. Inspect the rotors on salt-belt trucks.

Steering box mount, box & linkageInspect the frame · check box and linkage for playNow

Lifted trucks on big tires need the box mount braced (Hagerty, ORD).

Spring & shackle bushings, shocksInspect for cracking and sagNow

Measure ride height at all four corners; Suburbans commonly sag at the rear.

Driveshaft U-joints & slip yokesGrease the serviceable jointsEvery oil change

The long rear shaft and any lift change the driveshaft angles. ORD has a tech page on driveshaft angles.

Fuel filter, pump & tankInline filter (TBI) or carburetor filterNow, then yearly

Recall 06E043 covers certain FRAM G3727 replacement filters with 2005–06 date codes sold for 1987–91 trucks. Check what's fitted.

Front & rear heat and A/CFunction check · refrigerant type depends on year and any conversionNow

Hagerty warns that the Suburban-only rear HVAC parts can be hard to fix.

Tailgate glass, rear doors & sealsOperate the glass · water-test the sealsNow
For the hands-on owner

Common repairs

The jobs owners actually end up doing, rated for a competent home mechanic with a decent tool kit. Always confirm torque figures, fluids and procedures against the factory service manual for your VIN, and work safely — support the truck on stands, never just a jack. You do this work at your own risk; see the disclaimer. Some parts links are affiliate links.

Brace or repair the frame at the steering box
DIFFICULTY · 3 / 5TIME · ≈ Half a day (bolt-in) · longer if weldingSHOP COST · Brace kit; add welding if the frame is already cracked
SYMPTOMSSteering that wanders or clunks, the box moving on the rail, or cracks around the box bolts. It's most likely on lifted trucks with big tires.
THE FIXClean the driver's-side frame rail and inspect it closely. If it's cracked, stop-drill the crack and weld in a repair plate first. Offroad Design sells a weld-on frame repair kit for 1973–91 GM trucks. Then fit a bolt-in steering-box frame brace, which ties the box mount across to stiffen the rail. Re-torque the box and brace bolts after the first few hundred miles.
TOOLS & PARTSWire wheel · drill · socket set · torque wrench · MIG welder for crack repair
Replace rotten rockers and floor supports
DIFFICULTY · 4 / 5TIME · ≈ Several weekendsSHOP COST · Panels are affordable; labor is the cost
SYMPTOMSRust bubbling along the rockers below the doors, soft floors under the carpet, and doors that sag or won't line up.
THE FIXSupport the body properly and work one side at a time, leaving the doors in place so you keep the gaps. Cut out the outer rocker, inspect and replace the inner rocker and floor supports, then fit the new outer panel. Plug-weld it at the original spot-weld locations, seam-seal it and cavity-wax inside. Mill Supply sells OEM-style inner and outer rocker kits and floor supports for these trucks.
TOOLS & PARTSMIG welder · spot-weld drill · cut-off wheel · clamps · seam sealer · cavity wax
Convert automatic locking hubs to manual hubs
DIFFICULTY · 2 / 5TIME · ≈ 2–3 hoursSHOP COST · A pair of hubs
SYMPTOMSOn 1981-and-later trucks, a front axle that won't engage in 4WD, grinding as the hubs try to lock, or hubs that stay locked in 2WD.
THE FIXWith the front on stands, remove the auto hub cover and the internal parts, including the drag sleeve and spring assembly. Inspect the bearings and spindle while you're in there. Install the manual hub body and dial per the manufacturer's instructions, using the correct spindle-nut hardware. Offroad Design sells Warn internal-style hubs that fit all half-ton GM axles and 1977-and-later three-quarter-ton axles, and Yukon Hardcore hubs for 1979-and-later 8.5-inch fronts and Dana 44s. Check that the hubs turn freely in FREE and lock in LOCK.
TOOLS & PARTSSnap-ring pliers · spindle-nut socket · torque wrench · grease
Repack front wheel bearings and replace spindle seals
DIFFICULTY · 3 / 5TIME · ≈ Half a daySHOP COST · Bearing and seal kits
SYMPTOMSPlay at the top and bottom of the tire, a growl that changes on turns, or water in the hubs after crossings.
THE FIXRemove the wheel, caliper, hub and spindle nuts and slide the hub off. Clean and inspect the bearings and races, and replace them as a set if they're pitted. Pack the new bearings, fit a new hub seal and spindle seal, and reassemble, setting the bearing preload to the shop-manual spec. Reuse nothing that looks tired.
TOOLS & PARTSSpindle-nut socket · race driver · grease packer · torque wrench · shop manual
Fix a power tailgate window that won't move
DIFFICULTY · 3 / 5TIME · ≈ 2–4 hoursSHOP COST · Motor, cable or regulator, plus switch if needed
SYMPTOMSThe rear glass won't go up or down from the key switch or the dash switch, the motor runs but the glass doesn't move, or the motor gets hot and stops.
THE FIXFirst make sure the tailgate is fully latched. Wikipedia notes that a safety switch stops the glass rising if it isn't. Check for power at the motor from both the key switch and the dash switch. If the motor spins but the glass doesn't move, the cable between the motor and the regulator (similar to a speedometer cable) has probably failed. If the motor doesn't run, or overheats, replace it. Remove the inner tailgate panel, support the heavy glass, and replace the cable, motor or regulator. Lubricate the tracks before you refit the panel.
TOOLS & PARTSTrim tools · test light or multimeter · socket set · white lithium grease · a helper to hold the glass
Rebush the leaf springs and cure the sag
DIFFICULTY · 3 / 5TIME · ≈ A daySHOP COST · Bushing kit; springs if they're flat
SYMPTOMSClunks, wandering, and a 'Burb that sits low at the rear or leans to one side.
THE FIXReplace the spring-eye and shackle bushings with the truck supported on the frame, one corner at a time. Offroad Design's leaf-spring bushing chart lists the right bushing for each position. If the springs have lost their arch, replace them. ORD describes the Suburban as 'typically saggy' and built its own '88 with 3 inches at the front and 4 at the rear so it would sit level. On a lean, ORD suggests swapping the springs side to side before assuming one is bad.
TOOLS & PARTSFloor jack and stands · press or bushing tool · penetrating oil · torque wrench
Replace a cracked dash pad
DIFFICULTY · 2 / 5TIME · ≈ 2–3 hoursSHOP COST · A reproduction dash pad
SYMPTOMSA dash pad split down the center or cracked by the sun. Hagerty says this is common.
THE FIXDisconnect the battery. Remove the instrument-cluster bezel and any trim that overlaps the pad, then the screws along the windshield edge and at the lower edge. Lift the pad out carefully, fit the new one, and refit the bezel and trim. A dash cover or windshield shade will keep the new one from cracking.
TOOLS & PARTSScrewdrivers · nut drivers · trim tools

Manuals & documentation

Asked on every forum

Chevrolet/GMC Suburban (1973–1991 square body) questions, answered

What's the biggest tire I can fit without a lift?

On a half-ton, 31x10.50R15s are the safe choice: GMSquarebody owners of a 1987 Suburban 4x4 and a 1987 short-box report no rubbing at all. 33x10.50s on factory rims also work. A moderator ran 33x12.50s on a stock three-quarter-ton Suburban with no rubbing, but says a half-ton will almost certainly need trimming. On CK5, owners of the related half-ton K5 Blazer call 32s safe and say 33s rub at full lock.

SOURCE · GMSQUAREBODY · CK5
How many doors does it have?

Four side doors, plus double rear panel doors as standard or an optional tailgate with a wind-down window. Chevrolet called it a 'six-door wagon' in 1973. The three-door layout (one door on the driver's side, two on the passenger side) belongs to the 1967–72 Suburban.

SOURCE · CHEVROLET 1973 BROCHURE · WIKIPEDIA
Was there a factory 454 4x4 Suburban?

No. Chevrolet's 1982 and 1987 spec sheets list the 7.4-liter 454 only for the two-wheel-drive C20/R20, and Hagerty agrees it was 2WD only. The 4x4s got the 350 (plus the 400 from 1975 to 1980) or the 6.2 diesel. A 454 K-series Suburban has had an engine swap.

SOURCE · CHEVROLET SPEC SHEETS · HAGERTY
What's the 6.2 diesel like?

It's a naturally aspirated, indirect-injection 379 cu in V8 offered in Suburbans from 1982 to 1991. The 1987 spec sheet rates it at 130 hp and 240 lb-ft in 10-series trucks and 148 hp and 246 lb-ft in 20-series trucks. Wikipedia says it was built for fuel economy, and lists main-bearing web cracks and balancer-related crank failures as known problems. It's the same engine family as the Hummer H1's.

SOURCE · CHEVROLET 1987 SPEC SHEET · WIKIPEDIA
What's the difference between the NP203, NP205 and NP208?

The NP203 (1973–79 option) is full-time, with a center differential you lock for off-road use. The NP205 is a gear-driven, part-time cast-iron case with a 1.96:1 low range. The NP208 (from 1981) is aluminum and chain-driven, has a 2.61:1 low range, and with automatic hubs can shift into 4WD at up to 25 mph.

SOURCE · WIKIPEDIA · OFFROAD DESIGN
How much can it tow?

Chevrolet's 1982 spec sheet gives gross combination ratings of 11,000 lb for a gas K10 and 12,000 lb for a K20 with the trailering package. The 1973 brochure says a properly equipped Series 20 could move up to 14,000 lb combined. A trailer's weight counts toward that total, along with the truck, its passengers and cargo.

SOURCE · CHEVROLET BROCHURES
Half-ton or three-quarter-ton?

In 1982 a K10 rode on P215/75R15 tires with 6,100–6,800 lb GVW, while a K20 had LT235/85R16s and 8,600 lb. The 20 series has heavier front and rear axle ratings (3,800 and 6,000 lb against 3,600 and 4,000). Half-tons ride better and use the common 6-on-5.5-inch wheel pattern.

SOURCE · CHEVROLET 1982 SPEC SHEET
Which years have fuel injection?

1987 to 1991. For 1987 all the gasoline engines switched to throttle-body injection, and the 5.7-liter V8 was rated at 210 hp and 300 lb-ft in 10-series trucks. The diesel already had mechanical injection.

SOURCE · WIKIPEDIA · CHEVROLET 1987 SPEC SHEET
What does R/V mean?

For 1987, the new GMT400 pickups took the C/K name, so the old-body trucks became R (2WD) and V (4x4) to avoid confusion. A V1500 is a half-ton 4x4 and a V2500 a three-quarter-ton.

SOURCE · WIKIPEDIA
Which years should I look for?

It depends on what you want. 1973–80 trucks have round headlamps and the NP203 or NP205. 1981–86 trucks have the NP208, overdrive and the 6.2 diesel option. 1987–91 trucks add fuel injection. Hagerty notes that earlier trucks tend to have more rust.

SOURCE · HAGERTY · WIKIPEDIA
What's one worth?

Hagerty says a usable example can be had for under $10,000 and an excellent one for $25,000–30,000. On Bring a Trailer, mostly original 4x4 Suburbans sold for about $7,900–37,250 between 2024 and 2026, with a median near $16,000. An exceptional 1973 Cheyenne Super Estate 4x4 reached $70,000.

SOURCE · HAGERTY · BRING A TRAILER
PART 05

Building one

Who makes the good stuff, where owners gather, and who to watch.

Common modifications & who does them

SUSPENSION LIFTMost Suburbans sag. New springs set the ride height, and 3–4 inches clears 33s. ORD sells both custom-arc and budget kits for 1973–91 trucks.
STEERING BRACE & CROSSOVERBrace the box before you add big tires. Crossover steering cleans up the geometry on lifted trucks.
MANUAL HUBSThe usual fix for tired automatic hubs on 1981-and-later trucks.
FRONT AXLE & LOCKERSGears, lockers and wheel-end parts for the 10-bolt front, for anyone fitting bigger tires.
GEARINGA heavy wagon on big tires needs lower gearing. ORD's Magnum Underdrive adds a lower range ahead of the transfer case.
RUST REPAIR PANELSRockers, floors and supports are reproduced for every year.

Clubs & events

Resources

Channels, accounts & forums

All K5 Blazer & Suburban resources →

From the wider K5 Blazer & Suburban community:

SourcesWikipedia — Chevrolet Suburban (seventh generation)Wikipedia — Chevrolet C/K (third generation)Wikipedia — Chevrolet K5 Blazer (tailgate window)Wikipedia — Detroit Diesel V8 engineHagerty — 1973–91 Suburbans are the affordable way to square-body ownershipChevrolet — 1973 Suburban brochure, page 3 (doors, tailgate, engines)Chevrolet — 1973 Suburban brochure, page 6 (capacities, rear doors)Chevrolet — 1982 Suburban specificationsChevrolet — 1987 Suburban specifications and engine lineupOffroad Design — Burly Burb ('88 Suburban build)Offroad Design — NP205 technical informationOffroad Design — NP203 technical informationOffroad Design — Leaf spring bushingsOffroad Design — Leaning truck?Offroad Design — Bolt-in steering box brace (frame-crack note)Bring a Trailer — Chevrolet Suburban 1973–1991 resultsBring a Trailer — GMC Suburban 1973–1991 resultsBring a Trailer — 1990 GMC V1500 Suburban Chinook Trail BossBring a Trailer — 1990 Chevrolet Suburban V1500 by Truk-MateGMSquarebody — Bigger tires on stock suspensionCK5 — What's the biggest tire you can put on a 1989 Blazer with no liftCK5 — Transfer case oil changeNHTSA — Recalls API (Chevrolet and GMC Suburban, 1973–1991)Crawlpedia — Most common bolt patternsWikipedia — Chevrolet Suburban (seventh generation)Wikipedia — Chevrolet C/K (third generation)Hagerty — 1973–91 Suburbans are the affordable way to square-body ownershipChevrolet — 1973 Suburban brochure, page 3Chevrolet — 1973 Suburban brochure, page 6Chevrolet — 1982 Suburban specificationsChevrolet — 1987 Suburban specificationsNHTSA — Recalls API, Chevrolet and GMC Suburban 1973–1991Bring a Trailer — Chevrolet Suburban 1973–1991 resultsBring a Trailer — GMC Suburban 1973–1991 resultsBring a Trailer — 1990 GMC V1500 Suburban Chinook Trail BossOffroad Design — Burly BurbOffroad Design — NP203 technical informationOffroad Design — NP205 technical informationGMSquarebody — Bigger tires on stock suspensionCrawlpedia — Most common bolt patterns