DIY repair · Land Rover 90 / 110 / Defender

LT230 rear output seal and flange

DIFFICULTY 2 / 5TIME A few hoursCOST Parts plus labor

Symptoms

Oil running down the back of the transfer box, contaminated transmission handbrake.

The fix, step by step

  1. Confirm the source first: on an LT230 the intermediate shaft is a common leak.
  2. Drop the propshaft, remove the rear flange nut and flange (can be done in situ), tap off the dust cap, replace the rear seal and felt washer, then refit with a new M20 nyloc nut and fresh flange bolts torqued to spec.

Tools & part numbers

  • Large socket for M20 nut, flange holding tool, seal driver
  • rear output seal, felt washer, nyloc nut

Where to buy the parts

LT230 output flange oil seal FRC7043Lucky8 ↗Amazon ↗
FTC4939SET transfer box output seal kit (2 pcs)Lucky8 ↗Amazon ↗
LT230 output flange, nut and dust shieldRovers North ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Land Rover 90 / 110 / Defender parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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