DIY repair · Land Rover 90 / 110 / Defender

Bulkhead footwell repair

DIFFICULTY 4 / 5TIME WeekendCOST Repair panels cheap; used bulkhead from about £650, new about £1,600 (UK)

Symptoms

Damp carpets, holes in the footwells or the bottom corners of the bulkhead.

The fix, step by step

  1. Strip interior trim, cut back to clean steel, weld in repair panels, then seal and wax.
  2. Fix the leak source too (windscreen and vent seals) or it will happen again.

Tools & part numbers

  • Welder, grinder, seam sealer
  • footwell repair panels

Where to buy the parts

Defender bulkhead footwell repair panelsRovers North ↗Amazon ↗
Footwell repair panels (search; confirm Defender fitment)Britpart ↗
Bulkhead vent rubber seal set (leak source)Lucky8 ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Land Rover 90 / 110 / Defender parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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