DIY repair · Toyota Land Cruiser Prado 90

Cooling-system overhaul on a 1KZ-TE (save the head)

DIFFICULTY 2 / 5TIME ≈ A day if you do the hoses and fan hub tooCOST A Koyorad KZJ95 automatic radiator lists at AUD $379 at HD Automotive; one IH8MUD owner paid AUD $200 for a Koyo locally

Symptoms

The temperature gauge climbs on hills, while towing or in hot traffic; coolant smells, or the level keeps dropping. AustralianCar.Reviews says overheating on this engine 'requires urgent attention' because it cracks heads.

The fix, step by step

  1. Replace the radiator with an OEM-spec unit, not a cheap aluminum one.
  2. IH8MUD members tried one that didn't fit the mounts or take the factory cap.
  3. On automatics, keep the trans cooler in the new radiator.
  4. Replace the radiator and heater hoses and, as one owner learned, the small coolant hoses to the turbo.
  5. Check the viscous fan hub (a weak hub shows up as heat in traffic) and that the wastegate actuator moves freely.
  6. Refill and bleed with Toyota long-life coolant.

Tools & part numbers

  • Drain pan
  • hose-clamp pliers
  • 10/12 mm sockets
  • coolant funnel
  • Toyota red or blue long-life coolant

Where to buy the parts

Koyorad 1KZ-TE radiator, Prado 90 KZJ95 automaticHD Automotive ↗Amazon ↗
Upgraded viscous hub and 10-blade fan, 1KZ-TE KZJ90/KZJ120HD Automotive ↗Amazon ↗
Genuine thermostat and gasket, 1KZ/1KDHD Automotive ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Toyota Land Cruiser Prado 90 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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