DIY repair · Jeep Comanche MJ

Replace a leaking clutch master cylinder

DIFFICULTY 2 / 5TIME ≈ 1–2 hours plus bleedingCOST A master cylinder or master kit

Symptoms

A soft or sinking clutch pedal, fluid on the firewall, or electrical faults from fluid dripping into the fuse box below. Comanche Club members also recommend checking the clutch-pedal welds, which some owners found incomplete and cracked.

The fix, step by step

  1. Clean any brake fluid off the fuse box and connectors right away.
  2. Disconnect the pushrod at the pedal, unbolt the master cylinder from the firewall and remove it with the line.
  3. Bleed the hydraulics after fitting, following the part's instructions.
  4. Check the pedal pivot and welds while you're under the dash.

Tools & part numbers

  • Sockets and extensions
  • flare-nut wrench
  • flashlight
  • brake cleaner
  • DOT 3 fluid

Where to buy the parts

Crown 53004467 clutch master cylinder, 1987–90 XJ & MJQuadratec ↗Amazon ↗
Crown XY8990SA clutch master kit, 1989–90 YJ/XJ/MJ 6-cylQuadratec ↗Amazon ↗
Crown XY1992S clutch master kit, 1992 XJ & MJ 4.0LQuadratec ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Jeep Comanche MJ parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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