DIY repair · AM General Hummer H1

Replace the idler and pitman arms

DIFFICULTY 3 / 5TIME ≈ Half a dayCOST Parts plus labor

Symptoms

Steering wheel off-center or loose, with an inch or more of free play before the wheels move. Front tires that splay apart over obstacles. A shimmy at around 35 mph that fades by 40. The shop manual's limits are 5/16 in of vertical play at the center link for the idler, 1/8 in for the pitman, and 1/32 in at either ball stud.

The fix, step by step

  1. Unbolt the idler arm from the frame and separate it from the center link with a puller or pickle fork.
  2. Flash Off-Road had to cut away the rubber seal first.
  3. With the idler off, the center link drops and the pitman arm comes off the steering box shaft.
  4. Pack grease around the box output shaft.
  5. Fit the new pitman on the splines and the center link together, torque the big nut to 180 lb-ft and the 15/16-in ball-stud nut to 80 lb-ft, and line up the cotter pin.
  6. Bolt the new idler to the frame at 60 lb-ft and its ball stud at 80 lb-ft, then grease both. 1993–94 trucks with the 7/8-in center link need spacers; the 1-in link started at VIN 163985.

Tools & part numbers

  • Pitman puller
  • 1-5/16-in socket and breaker bar
  • 18 mm, 11/16 and 5/8-in sockets
  • torque wrench to 180 lb-ft
  • jack stands
  • cotter pins
  • AM General idler 5745558 and pitman 6011300 (Flash Off-Road, 2005)

Where to buy the parts

Steering gear, 1998 H1 6.5 TD (catalog)RockAuto ↗
Predator H1 Steering StabilizerPredator Inc ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for AM General Hummer H1 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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