DIY repair · AM General Hummer H1

Find and fix a CTIS leak

DIFFICULTY 2 / 5TIME ≈ An afternoon to several days of testingCOST Parts plus labor

Symptoms

One axle's tires drop pressure overnight, or CTIS won't inflate or deflate at all. The fronts and rears are paired, so a leak can be in either tire, either hub seal, the lines, the manifold solenoids, the over-pressure valve or the pump.

The fix, step by step

  1. Spray soapy water on the tires, rims, lines and fittings.
  2. Inflate to normal, pull both quick-disconnects at the wheels and leave it overnight.
  3. If the cab gauge drops, the leak is in the lines, manifold or pump; if not, reconnect one wheel at a time to find the leaking tire or hub.
  4. Bubble-test each hub vent for a bad spindle seal.
  5. Check the braided hose swivel at the hub with the wheels turned both ways.
  6. Clean sand out of the manifold solenoid valves.
  7. If the pump won't run, jump it from the battery, then check the 5-amp (1G) and 40-amp fuses and the relay, per Gil Herman's checklist on Flash Off-Road.

Tools & part numbers

  • Spray bottle
  • 7/8-in and 1-3/16-in deep sockets (the latter sold as a GM oil-sender socket)
  • 9/16-in wrench
  • multimeter
  • jumper lead

Where to buy the parts

Stainless Steel Inboard CTIS Lines – full kitPredator Inc ↗Amazon ↗
CTIS kit (exposed / hidden)Predator Inc ↗Amazon ↗
Wheel seal, 1998 H1 6.5 TD (catalog)RockAuto ↗

Hunting a used or discontinued part? Search eBay Motors for AM General Hummer H1 parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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