DIY repair · Ford Bronco (1966–1977)

Front disc brake conversion (1966–75)

DIFFICULTY 3 / 5TIME ≈ A dayCOST Kits $675 (Bronco Graveyard, with proportioning valve and bracket) to $849.99 (Wild Horses)

Symptoms

Fading, pulling or long stops from the original four-wheel drums, especially on bigger tires. 1976–77 trucks already have factory power front discs.

The fix, step by step

  1. Jack up the front and remove the wheels, locking hubs, drums and the drum-brake spindles.
  2. Wild Horses' kit fits 1966–early 1971 Dana 30 and 1971–75 Dana 44 axles with six-bolt drum knuckles, and includes disc spindles, caliper brackets, calipers and pads, hub-and-rotor assemblies and new wheel bearings.
  3. Bolt on the new spindles and brackets, pack and fit the bearings in the new hubs, and set the bearing preload.
  4. Fit new caliper hoses and a proportioning valve for disc-front, drum-rear brakes, then bleed the system.
  5. Wild Horses recommends aftermarket locking hubs such as Warn or Mile Marker, and buyers suggest doing the outer axle seals and U-joints and adding a brake booster at the same time.

Tools & part numbers

  • Spindle-nut socket
  • bearing packer and seal driver
  • flare-nut wrenches
  • brake bleeder

Where to buy the parts

Front disc brake conversion kit, Dana 30 & Dana 44, 1966–75 BroncoWild Horses 4x4 ↗Amazon ↗
1966–75 Bronco front disc brake conversion kit with proportioning-valve bracketBronco Graveyard ↗Amazon ↗
1966–77 Bronco proportioning valve, disc front / drum rearBronco Graveyard ↗Amazon ↗
1966–77 Bronco power brake boosterBronco Graveyard ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Ford Bronco (1966–1977) parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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