Symptoms
The shifter moves but the transfer case won't go into 4-Low, or the lever flops around. The rod has usually popped out of a worn plastic bushing.
The fix, step by step
- Quadratec says to check this first when a TJ won't engage 4-Low.
- Under the Jeep, find the rod between the shifter and the NP231 or NV241OR range lever.
- Pop the rod out, pry out the old bushing, and press in a new one.
- Reconnect the rod and check that the shifter reaches every detent and the transfer case fully engages 2H, 4H, N and 4L.
- If the linkage has worn badly, or a body or motor-mount lift has changed its geometry, an adjustable or upgraded linkage is the permanent fix.
Tools & part numbers
- Pliers
- small pry bar
- grease.
Where to buy the parts
Crown Automotive 53004810 shift lever bushing (NP231/NV241OR)Quadratec ↗Amazon ↗
Crown Automotive 5014148AA shift linkage repair kit, 87–01 NP231Quadratec ↗Amazon ↗
TeraFlex 4947100 shift linkage adapter, 97–06 TJExtremeTerrain ↗Amazon ↗
Hunting a used or discontinued part? Search eBay Motors for Jeep Wrangler TJ parts →
Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.