DIY repair · Jeep Wrangler JL

Clutch: check the recall, then replace if it slips

DIFFICULTY 4 / 5TIME ≈ A long day (transmission out)COST Recall work is free; an out-of-warranty clutch kit plus labor

Symptoms

Slipping under load, a burning smell, or a clutch-overheat warning after crawling. Recall 20V-124 covered manual Wranglers built from August 23, 2017 to February 13, 2020 because the pressure plate could overheat, fracture and, in the worst case, start a fire.

The fix, step by step

  1. Run the VIN through NHTSA first.
  2. TFLcar reported 29,818 Wranglers in the original recall, and later recalls widened it: 21V-028 (2018–2021 manuals) and 23V-116 (2018–2023 manuals), with 24V-572 re-flashing some 2021 trucks already fixed under 23V-116.
  3. If the recall work has been done and the clutch is simply worn, support the transmission and transfer case, remove the driveshafts, crossmember and exhaust as needed, and drop the transmission.
  4. Replace the clutch disc, pressure plate and release bearing, and check the flywheel.
  5. Bleed the hydraulics, and replace the slave cylinder while the transmission is out.

Tools & part numbers

  • Transmission jack
  • alignment tool
  • torque wrench
  • brake bleeder
  • a friend.

Where to buy the parts

Mopar 68273845AC clutch kit, 2018–2021 JL/JTQuadratec ↗Amazon ↗
Mopar 04581906AB clutch slave cylinder, 2018–2020 JL/JTQuadratec ↗Amazon ↗
Mopar 04581905AB clutch master cylinder, 2018–2020 JL/JTQuadratec ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Jeep Wrangler JL parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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