DIY repair · Suzuki Jimny LJ series

Drum brake overhaul

DIFFICULTY 2 / 5TIME ≈ 1 dayCOST Parts plus labor

Symptoms

Pulling under braking, a low or spongy pedal, fluid behind a drum, or a weak handbrake.

The fix, step by step

  1. Remove the drums, replace the shoes, springs and wheel cylinders (or rebuild them), clean and adjust the adjusters and renew the handbrake shoes.
  2. Rebuild or replace the master cylinder and bleed the system with fresh fluid.

Tools & part numbers

  • Brake spring tool
  • flare-nut wrenches
  • brake bleeder

Where to buy the parts

Brake shoe set, LJ80LJ80.de ↗Amazon ↗
Front wheel cylinder repair kitLJ80.de ↗Amazon ↗
Master cylinder, LJ80LJ80.de ↗Amazon ↗
DOT 4 brake fluidLJ80.de ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Suzuki Jimny LJ series parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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