DIY repair · Toyota 4Runner 5th Gen

CV boot replacement (inner and outer)

DIFFICULTY 4 / 5TIME A day; Trail4R's first axle removal alone took 2 hoursCOST OEM boot kit plus grease; a shop if the axle won't release

Symptoms

Grease flung around the wheel well, a split boot, clicking on turns once dirt gets in. Lifted trucks with excessive droop tear boots on the lower control arm.

The fix, step by step

  1. Jack only the side you're working on (keeps diff oil in), pull the wheel, unbolt the brake-line bracket (10 mm) and ABS sensor (12 mm), free the tie-rod end (19 mm castle nut) and remove the 35 mm axle nut.
  2. Unbolt the LCA (2 × 19 mm), swing the hub away and release the axle from the diff by tapping the inner cup while rotating it until the internal clip lines up.
  3. Mark the tripod and rollers, remove the C-clip, swap both boots with the kit's yellow (inner) and black (outer) grease, crimp the clamps with proper pliers — over-tightening tore Trail4R's on the trail — and refit with red Loctite on the LCA bolts and anti-seize on the hub splines.

Tools & part numbers

  • OEM CV boot kit 04427-60131
  • optional dust cover 41336-35020 and axle nut 90178-28002
  • 19/35 mm sockets
  • impact or breaker bar
  • CV clamp pliers
  • retaining-ring pliers
  • torque wrench (50–250 ft-lb)

Where to buy the parts

CV boot kit, inner + outer (Toyota 04427-60131)ToyotaPartsDeal (Toyota OEM) ↗Amazon ↗
CV dust cover (optional) (Toyota 41336-35020)ToyotaPartsDeal (Toyota OEM) ↗Amazon ↗
Front axle nut (optional) (Toyota 90178-28002)ToyotaPartsDeal (Toyota OEM) ↗Amazon ↗

Hunting a used or discontinued part? Search eBay Motors for Toyota 4Runner 5th Gen parts →

Before you start

Rated for a competent home mechanic with a decent tool kit. Confirm torque figures, fluids and procedures against the factory service manual for your VIN, support the truck on stands rather than a jack, and work at your own risk (disclaimer). Some parts links are affiliate links, which pay us a small commission at no cost to you.

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